Gold(I)-Catalyzed Chromane Synthesis from Biomass

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Solution Overview

Problem

Current synthetic pathways for tocopherols and tocotrienols often result in low yield and selectivity, and require corrosive conditions or the formation of unwanted side products, while also relying on non-renewable resources.

Innovation Solution

A new synthetic pathway using 2,5-dimethylfuran, obtained from biomass, reacts with specific alkyl groups in the presence of a gold(I) complex to form chromanes, such as β-tocopherol and β-tocotrienol, with high yield and selectivity, avoiding Friedel-Crafts alkylation and corrosive conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional synthetic pathways are used for tocopherols and tocotrienols, then the synthesis can be achieved, but the yield and selectivity are low and corrosive conditions are required

Engineering Contradiction:
Improveyield and selectivityVSAvoidcorrosive conditions
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the reaction parameters by using gold(I) catalysts instead of conventional Lewis acids, operating under milder conditions without requiring corrosive environments. This parameter change achieves both high yield/selectivity and eliminates harmful corrosive conditions simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces gold(I) complexes as intermediary catalysts that mediate the cyclization reaction between alkynes and 2,5-dimethylfuran. This intermediary enables the reaction to proceed with high efficiency under mild, non-corrosive conditions, resolving the contradiction between productivity and harmful factors

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If Friedel-Crafts alkylation is used, then chromanes can be synthesized, but substoichiometric Lewis-acidic salts are required which are redundant and corrosive

Engineering Contradiction:
Improvesynthesis pathwayVSAvoidcorrosive conditions from Lewis-acidic salts
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and eliminates the harmful Lewis-acidic salts from the conventional Friedel-Crafts alkylation pathway, replacing them with gold(I) catalysts that achieve the same chromane formation without generating corrosive conditions

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes the mechanical/chemical mechanism of Lewis-acidic salt catalysis with gold(I) complex catalysis, which operates through a different mechanism that does not require corrosive conditions, thereby maintaining ease of manufacture while eliminating harmful factors

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If conventional pathways are used, then tocopherols can be synthesized, but non-renewable resources are consumed with high environmental impact

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoidenvironmental impact from non-renewable resources
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent changes the resource base parameter by using 2,5-dimethylfuran derived from biomass (renewable) instead of conventional non-renewable petrochemical feedstocks, achieving sustainable synthesis without compromising productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses 2,5-dimethylfuran as a universal platform chemical that can be obtained from various biomass sources, enabling the synthesis pathway to function with renewable resources while maintaining high synthesis efficiency for tocopherols and tocotrienols

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process enables the efficient and sustainable synthesis of chromanes, including α-tocopherol and α-tocotrienol, with high yield and selectivity, using renewable biomass-derived materials and reducing environmental impact.

Implementation Method 1

the gold(I) complex [Au(I)OL]AN catalyses the intermolecular cyclization of furan with alkyne

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP3233776B1Formation of chromanes based on intermolecular reaction of alkynes with dimethylfuran in the presence of gold(i) complexes
Publication Date: 2019.10.23 DSM IP ASSETS BV
  • EP3233776B1 patent drawing
  • EP3233776B1 patent drawing
  • EP3233776B1 patent drawing

AI summary

The present invention relates to a method of preparing chromanes from 2,5-dimethylfuran and substituted alkynes comprising an long chain unsaturated alkyl group as substituent in the alpha position of a substituted phenol followed by oxidation, reduction and acid ring closure. It is particularly advantageous to use 2,5-dimethylfuran as this offers an ecological beneficial synthesis of β-tocopherol.