Gold Nanosponge Paper Catalyst for Efficient Water Treatment

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Solution Overview

Problem

Noble metal nanocatalysts face challenges in maintaining both high catalytic efficiency and reusability, particularly in water treatment, where liquid phase catalysts are difficult to recover and solid phase catalysts have lower efficiency.

Innovation Solution

A smart paper transformer (s-PAT) is developed by combining paper with HAuCl4 and treating it with NaBH4 to form a gold nanosponge (AuNS) catalyst pulp, allowing for phase transformation between liquid and solid phases, enhancing catalytic efficiency and reusability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If liquid phase catalysts are used, then catalytic efficiency is improved, but reusability deteriorates due to difficulty in separation from waste water

Engineering Contradiction:
Improvecatalytic efficiencyVSAvoidreusability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transforms the physical state of the catalyst from liquid phase to solid phase by incorporating gold nanosponges into a paper matrix. This parameter change enables the catalyst to maintain high catalytic efficiency while achieving easy separation and reusability through simple filtration or decantation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system consisting of gold nanosponges supported on a paper matrix. This composite structure combines the high catalytic activity of liquid-phase nanocatalysts with the easy separability and reusability of solid-phase catalysts, resolving the contradiction between efficiency and reusability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid phase catalysts are used, then reusability is improved, but catalytic efficiency deteriorates compared to liquid phase catalysts

Engineering Contradiction:
ImprovereusabilityVSAvoidcatalytic efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent utilizes the porous structure of paper as a support matrix for gold nanosponges. The porous network provides high surface area and abundant active sites, enabling the solid-phase catalyst to achieve catalytic efficiency comparable to liquid-phase catalysts while maintaining excellent reusability through easy separation.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The composite of gold nanosponges on paper creates a synergistic effect where the nanosponge particles provide high catalytic activity and the paper matrix provides structural support and ease of handling. This composite design overcomes the efficiency limitation of traditional solid-phase catalysts.

Inventive Principle:
Principle #40Composite materials

3Productivity

If noble metal nanomaterials are used, then catalytic efficiency is improved, but aggregation occurs causing decrease in efficiency

Engineering Contradiction:
Improvecatalytic efficiencyVSAvoidaggregation resistance
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent distributes gold nanosponges uniformly throughout the paper matrix, ensuring localized confinement and preventing aggregation. The paper fibers act as spacers that maintain optimal distances between nanosponge particles, preserving their individual catalytic activity and preventing clumping.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent incorporates the gold nanosponges into the paper matrix during the manufacturing process, creating a pre-stabilized catalyst structure. This preliminary integration prevents aggregation before the catalyst is put into use, ensuring consistent high efficiency throughout its operational life.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The AuNS/pulp catalyst achieves nearly 100% conversion of p-nitrophenol within 6 minutes with high reusability, maintaining 91.6% efficiency even after 15 cycles, and exhibits superior performance compared to traditional solid phase catalysts.

Implementation Method 1

The pulp is treated with NaBH4 aqueous solution

Methodology Applied
Scientific EffectChemical reduction: Reduction

Implementation Method 2

stirring a gold nanosponge (AuNS) catalyst in a solid paper phase into water to form an AuNS catalyst pulp and adding an aqueous solution of a nitroaromatic compound and NaBH4 to the AuNS catalyst pulp and stirring, thereby reducing the nitroaromatic compound

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11420188B2Smart paper transformer for enhanced catalytic efficiency and reusability of nanocatalysts
Publication Date: 2022.08.23 BOARD OF RGT THE UNIV OF TEXAS SYST
  • US11420188B2 patent drawing
  • US11420188B2 patent drawing
  • US11420188B2 patent drawing

AI summary

A method of synthesizing a smart paper transformer is provided. The method comprises combining paper with HAuCl4 and stirring together in an aqueous solution to form a pulp. The pulp is treated with NaBH4 aqueous solution. The treated pulp is then washed and centrifuged with water a number of times to form a gold nanosponge (AuNS) catalyst pulp.