Golf Bag Collapsible Pocket Assembly Using Snap-Fit Connections
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing golf bags face challenges in manufacturing and shipping due to their complex assembly process, which requires riveting and results in large package volumes, leading to increased shipping costs and tariffs, especially as shipping fees shift from weight-based to size-based.
Innovation Solution
A golf bag design utilizing snap-fit connections for assembly, allowing for a collapsible configuration that can be easily assembled by the end-user, reducing the need for riveting and minimizing package volume.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional riveting assembly is used for golf bag manufacturing, then structural strength and durability are improved, but assembly time and labor costs increase
Solution Approach 1:
The golf bag is divided into multiple modular components (body, pockets, dividers, stands) that can be manufactured separately and assembled quickly using snap-fit connections, reducing assembly time while maintaining structural integrity through modular design
Solution Approach 2:
Traditional riveting mechanical fastening system is replaced with snap-fit mechanical interlocking system that uses elastic deformation and geometric constraints to achieve both quick assembly and sufficient structural strength without requiring rivets or complex tools
2Ease of operation
If golf bags are completely assembled prior to shipment, then product readiness is improved, but package volume increases leading to higher shipping costs
Solution Approach 1:
The golf bag is segmented into collapsible modular components that can be shipped in a compact, disassembled state to minimize package volume, then quickly assembled by the consumer using simple snap-fit connections to achieve full product readiness upon receipt
Solution Approach 2:
The golf bag structure incorporates dynamic, collapsible elements such as compressible pockets and foldable stands that can transition between compact shipping configuration and expanded ready-to-use configuration, allowing small package volume during shipping while maintaining full functionality after assembly
3Adaptability or versatility
If multiple manufacturing sites are used for different bag components, then manufacturing flexibility is improved, but assembly complexity and shipping volume increase
Solution Approach 1:
Standardized snap-fit connection mechanisms are designed to be universal across all golf bag components, allowing different components manufactured at various sites to be easily assembled together without requiring component-specific fastening methods or tools, thereby reducing assembly complexity while maintaining manufacturing flexibility
Solution Approach 2:
The snap-fit connections utilize controlled elastic deformation parameters of the materials to create self-aligning, tool-free assembly that tolerates minor dimensional variations from different manufacturing processes, enabling manufacturing flexibility across multiple sites without increasing assembly complexity
Data Source
AI summary
Described herein is a golf bag with a collapsible pocket assembly. The golf bag can comprise a first pocket, a second pocket, and a third pocket, wherein the third pocket comprises a wall. The third pocket wall can comprise a first region and a second region, wherein the first region of the third pocket wall is the same wall as at least one of the sidewalls of the second pocket. When shipping golf bags, the golf bag flats oftentimes must be shipped separately from the golf bag tops. The instant golf bag can be collapsed for shipping, allowing the golf bag tops to be partially installed onto the golf bag flats prior to shipping, reducing shipping and assembly labor costs.