Golf Ball Dimple Volume and Core Composition for Flight Height Control

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Solution Overview

Problem

Existing golf balls often result in driver shots going out of bounds due to high initial velocity and excessive flying height, which can lead to shots clearing obstacles and entering out-of-bounds areas.

Innovation Solution

A golf ball design comprising a spherical core made from a rubber composition with methacrylic acid or its metal salt as a co-crosslinking agent, combined with an intermediate layer and an outermost cover featuring a plurality of dimples, where the total lower volume of the dimples is 365 mm3 or more and the dimple occupation ratio is 75% or more.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the golf ball has a fast initial velocity to achieve long drive distance, then the driving distance is improved, but the maximum flying height increases causing the ball to clear obstacles and enter out-of-bounds areas

Engineering Contradiction:
Improveinitial velocityVSAvoidflying height
Core Design Contradiction:
SpeedVSShape

Solution Approach 1:

The patent changes the physical parameters of the golf ball by controlling the total lower volume of dimples to be 365 mm³ or more and the dimple occupation ratio to be 75% or more. This parameter modification alters the aerodynamic characteristics of the ball, reducing maximum flying height while maintaining initial velocity for long drive distance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by creating dimples with specific volume and occupation ratio on the ball surface. The dimples are strategically designed to affect local airflow patterns, which collectively reduce the maximum flying height without compromising the overall speed and driving distance performance.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the dimple volume and occupation ratio are increased to reduce maximum flying height, then the number of out-of-bounds shots is reduced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveout-of-bounds shotsVSAvoiddimple volume and occupation ratio control
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent establishes specific parameter ranges (total lower volume ≥ 365 mm³, occupation ratio ≥ 75%) that balance the reduction of out-of-bounds shots with manufacturability. These parameter thresholds provide clear manufacturing targets while achieving the desired aerodynamic effect.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The golf ball design achieves a lower maximum flying height on driver shots, reducing the number of shots that go out of bounds by preventing the ball from clearing obstacles.

Implementation Method 1

an outermost cover positioned outside the intermediate layer and having a plurality of dimples formed thereon, wherein the total lower volume Vi of the plurality of dimples is 365 mm3 or more

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS20250041671A1Golf ball
Publication Date: 2025.02.06 SUMITOMO RUBBER INDUSTRIES LTD
  • US20250041671A1 patent drawing
  • US20250041671A1 patent drawing
  • US20250041671A1 patent drawing

AI summary

An object of the present disclosure is to provide a golf ball that has a low maximum flying height on driver shots by an average golfer. The present disclosure provides a golf ball comprising a spherical core, an intermediate layer and an outermost cover, wherein the spherical core is formed from a rubber composition containing a rubber component, a co-crosslinking agent, and a crosslinking initiator, the co-crosslinking agent contains methacrylic acid and/or a metal salt thereof, a total lower volume Vi (mm3) of the plurality of dimples is 365 mm3 or more, and an occupation ratio of the dimples is 75% or more.