Golf Ball Dimple Plan Shapes Using Periodic Functions

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Solution Overview

Problem

Current golf ball designs are limited by circular dimples, which restrict aerodynamic optimization due to packing efficiency and number, necessitating the exploration of non-circular dimple shapes to alter boundary layer flow and laminar to turbulent transition.

Innovation Solution

The use of dimples with non-circular plan shapes defined by high frequency periodic functions along simple closed paths, such as sine, cosine, sawtooth wave, triangle wave, or square wave functions, to create a larger transition zone on the external surface geometry, influencing aerodynamic behavior.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If circular dimples are used, then manufacturing simplicity is maintained, but aerodynamic optimization is limited due to packing efficiency constraints

Engineering Contradiction:
Improvedimple manufacturing simplicityVSAvoidaerodynamic optimization capability
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies asymmetry by transitioning from traditional circular dimples to non-circular dimple patterns. The dimples are positioned asymmetrically on the golf ball surface, with varying sizes and shapes that are not uniformly distributed. This asymmetric arrangement optimizes aerodynamic performance by creating more effective turbulence and boundary layer separation patterns, while still maintaining manufacturing feasibility through mold-based formation processes.

Inventive Principle:
Principle #4Asymmetry

2Productivity

If non-circular dimple shapes are used, then aerodynamic characteristics can be fine-tuned, but manufacturing complexity increases

Engineering Contradiction:
Improveaerodynamic optimization capabilityVSAvoiddimple geometry complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs parameter changes by systematically varying dimple dimensions including diameter, depth, spacing, and distribution patterns. By adjusting these geometric parameters within specific ranges and combinations, the invention achieves fine-tuned aerodynamic optimization. The non-circular shapes and varying sizes are implemented through controlled parameter variations that can be realized using conventional molding techniques, thus managing manufacturing complexity while maximizing aerodynamic performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for fine-tuning of aerodynamic characteristics by altering boundary layer flow and enhancing dimple packing efficiency and surface coverage uniformity, leading to improved golf ball performance.

Implementation Method 1

the dimples on a golf ball create a turbulent boundary layer around the ball, i.e., the air in a thin layer adjacent to the ball flows in a turbulent manner

Methodology Applied
Scientific EffectBoundary layer flow: Boundary Layer

Implementation Method 2

alter the boundary layer flow and laminar to turbulent transition

Methodology Applied
Scientific EffectLaminar to turbulent transition: Turbulence

Implementation Method 3

The turbulence energizes the boundary layer and helps it stay attached further around the ball to reduce the area of the wake

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 4

Lift is defined as the aerodynamic force component acting perpendicular to the flight path. It results from a difference in pressure that is created by a distortion in the air flow that results from the back spin of the ball

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 5

Due to the back spin, the top of the ball moves with the air flow, which delays the separation to a point further aft. Conversely, the bottom of the ball moves against the air flow, moving the separation point forward

Methodology Applied
Scientific EffectMagnus effect: Magnus Effect

Data Source

PatentUS10343018B2Golf ball dimple plan shapes and methods of making same
Publication Date: 2019.07.09 ACUSHNET CO
  • US10343018B2 patent drawing
  • US10343018B2 patent drawing
  • US10343018B2 patent drawing

AI summary

The present invention is directed to golf balls having improved aerodynamic performance due, at least in part, to the selection of the dimple plan shapes. In particular, the present invention is directed to a golf ball that includes at least a portion of its dimples having a plan shape defined by high frequency periodic functions along a simple closed path. In addition, the present invention provides methods for producing dimples having a plan shape defined by a high frequency periodic function along a simple closed path.