Golf Ball Exterior Pattern Spraying Apparatus
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Solution Overview
Problem
Existing golf ball manufacturing methods fail to effectively create visually appealing exterior patterns, making it difficult for companies to differentiate their products and attract consumers.
Innovation Solution
An apparatus comprising a conveying device with rotatable retainers and a spraying device that applies color paint from upper and lower positions to golf balls, allowing for unique and aesthetically appealing patterns to be created on the balls.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If conventional manufacturing methods are used to mark golf balls, then basic identification is achieved, but visual appeal and aesthetic quality are insufficient
Solution Approach 1:
The marking process is segmented into multiple independent spraying zones (first spraying area and second spraying area) with different spraying directions. The first sprayer applies paint in a first direction while the second sprayer applies paint in a second direction, allowing complex exterior patterns to be created through coordinated segmentation of the spraying operation.
Solution Approach 2:
The patent introduces a new dimension to the marking process by implementing bidirectional spraying from above and below the golf ball. The second sprayer is positioned to spray from the opposite direction of the first sprayer, creating three-dimensional pattern effects that enhance visual appeal while maintaining manufacturing feasibility.
2Productivity
If simple marking methods are used, then manufacturing is easy, but product differentiation and consumer appeal are limited
Solution Approach 1:
The apparatus is designed with multi-functional capability to create various exterior patterns through the coordination of multiple sprayers. The first and second sprayers can work independently or in combination, allowing the same apparatus to produce diverse patterns (such as dual-directional stripes, gradients, or complex geometric designs) without requiring different equipment, thus maintaining productivity while enhancing versatility.
Solution Approach 2:
The system employs dynamic coordination between multiple sprayers that can be independently controlled. The spraying directions, speeds, and patterns can be dynamically adjusted to create different exterior designs, allowing the manufacturing process to adapt to various pattern requirements while maintaining efficient production.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The apparatus enables golf balls to have a unique visual effect during their service life, enhancing their appeal and identifiability through the creation of intricate and visually appealing patterns.
Implementation Method 1
The spraying device is disposed at one side of the first processing area and includes a first sprayer and a second sprayer. The first sprayer and the second sprayer are configured to apply a color paint to the ball-shaped body being in the first processing area from each of an upper position and a lower position, respectively
Data Source
AI summary
An apparatus for manufacturing golf balls each having an exterior pattern includes a conveying device and a spraying device. The spraying device is disposed at one side of a first processing area. The conveying device is configured to convey a ball-shaped body into the first processing area along a predetermined path, and to rotate the ball-shaped body at a predetermined speed. The spraying device includes a first sprayer and a second sprayer. The first sprayer and the second sprayer are configured to apply a color paint to the ball-shaped body from each of an upper position and a lower position.