Golf Ball Aerodynamic Subsurfaces for Dimple Packing

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Solution Overview

Problem

Current golf ball dimple patterns face challenges in achieving optimal aerodynamic efficiency and surface coverage while maintaining aerodynamic symmetry, limiting the development of new symmetric patterns and often resulting in less than optimal performance.

Innovation Solution

The golf ball design incorporates a core and cover with an exterior surface and one or more subsurfaces, featuring dimples solely within the subsurfaces that are offset from the exterior surface, allowing for a non-circular perimeter with a non-constant radius of curvature and specific dimple arrangements to enhance aerodynamic properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional geometric dimple patterns are used, then aerodynamic symmetry is maintained, but surface coverage and aerodynamic efficiency are suboptimal

Engineering Contradiction:
Improveaerodynamic efficiencyVSAvoidpattern complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The golf ball surface is divided into multiple zones with different dimple characteristics. The patent implements a first zone with initial dimples and a second zone with secondary dimples, where each zone has distinct dimple patterns, depths, or densities. This segmentation allows optimization of aerodynamic efficiency in different surface regions while maintaining overall symmetry through systematic arrangement of the zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the golf ball surface are assigned different dimple properties to optimize local aerodynamic performance. The patent specifies that the first zone and second zone have different dimple characteristics (varying in depth, size, spacing, or pattern), allowing each region to be tailored for specific aerodynamic functions while the overall distribution maintains symmetry.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If dimple patterns are optimized for aerodynamic efficiency, then flight performance improves, but aerodynamic symmetry may be compromised

Engineering Contradiction:
Improveflight performanceVSAvoidaerodynamic symmetry
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent employs asymmetric dimple arrangements within symmetric zones. Individual dimples or dimple clusters may have asymmetric shapes or orientations, but these are distributed in a systematically symmetric pattern across the golf ball surface. This allows complex asymmetric features that enhance flight performance while maintaining overall aerodynamic symmetry through their symmetric distribution.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from two-dimensional dimple patterns on the surface to three-dimensional zone structures with varying depths and configurations. By introducing vertical dimensionality through zones at different depths or with different dimensional characteristics, the patent achieves enhanced aerodynamic efficiency while maintaining symmetry through systematic spatial arrangement of these multi-dimensional zones.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If subsurfaces are introduced to increase dimple surface area, then aerodynamic efficiency improves, but manufacturing complexity increases

Engineering Contradiction:
Improvedimple surface areaVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The subsurfaces are pre-formed as integral parts of the golf ball cover during the molding process, rather than being added as separate components. The injection molding or similar manufacturing processes create the recessed subsurface zones with their dimple patterns in a single operational step, avoiding post-manufacturing assembly and reducing overall manufacturing complexity despite the increased geometric complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent combines multiple functions into the subsurface structure: the subsurfaces simultaneously provide increased surface area for additional dimples, create aerodynamic zones, and are integrated into the cover material. This merging of functions reduces the number of separate components and manufacturing steps required, offsetting the complexity introduced by the multi-level surface geometry.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves aerodynamic efficiency by optimizing dimple placement and surface coverage, enhancing the golf ball's flight characteristics and performance while maintaining symmetry, as demonstrated by the specified dimple coverage and transition zone configurations.

Implementation Method 1

Skin friction is a viscous effect residing close to the surface of the ball within the boundary layer

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Implementation Method 2

dimples provide a means to energize the flow field and delay the separation of flow, or reduce the wake region behind the ball

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Implementation Method 3

Lift force is perpendicular to the direction of flight and is a result of air velocity differences above and below the rotating ball. This phenomenon is attributed to Magnus, who described it in 1853 after studying the aerodynamic forces on spinning spheres and cylinders

Methodology Applied
Scientific EffectMagnus effect: Magnus Effect

Implementation Method 4

Bernoulli's equation relates pressure and velocity where pressure is inversely proportional to the square of velocity. The velocity differential, due to faster moving air on top and slower moving air on the bottom, results in lower air pressure on top and an upward directed force on the ball

Methodology Applied
Scientific EffectBernoulli's principle: Bernoulli Effect

Implementation Method 5

The drag force on a ball is attributed to parasitic drag forces, which consist of pressure drag and viscous or skin friction drag

Methodology Applied
Scientific EffectParasitic drag: Drag

Data Source

PatentUS10369417B2Golf balls with aerodynamic subsurfaces
Publication Date: 2019.08.06 ACUSHNET CO
  • US10369417B2 patent drawing
  • US10369417B2 patent drawing
  • US10369417B2 patent drawing

AI summary

The present invention provides a golf ball having an aerodynamic subsurface for packing dimples. More particularly, the invention relates to a golf ball having an exterior surface and at least a first subsurface containing at least two dimples located solely on the subsurface and lying below the exterior surface of the golf ball. A transition zone between the exterior surface and the subsurface is disclosed having an angle of transition and a top radius and a bottom radius.