Golf Club Head Face-Plate Flexibility for Higher Back Spin

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing golf club technologies do not effectively enhance spin and control for golf balls, particularly in short irons or wedges, despite advancements in golf equipment.

Innovation Solution

Golf club heads with a flexible face plate and a dampening filler positioned behind the face plate, featuring score lines to increase flexibility and absorb impact, thereby imparting increased spin and control to the golf ball.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid face plate is used in traditional golf clubs, then structural strength is maintained, but spin and ball control are insufficient

Engineering Contradiction:
Improveface plate strengthVSAvoidinsufficient spin and control
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The face plate is designed with flexible regions that include score lines (grooves) to allow controlled bending and deformation during impact. This flexibility enables the face plate to generate higher spin rates on the golf ball while maintaining sufficient structural strength through the overall club head design and support structures.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

A filler material with dampening properties is positioned behind the face plate. This filler absorbs impact forces and vibrations, allowing the face plate to flex more freely during impact to generate spin, while the filler provides structural support and prevents excessive deformation that would compromise strength.

Inventive Principle:
Principle #31Porous materials

2Speed

If swing speed is increased to achieve longer distance, then ball control and spin are lost

Engineering Contradiction:
Improveswing speedVSAvoidreduced ball control
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The flexible face plate with score lines maintains consistent deformation characteristics across a range of swing speeds. This consistency ensures that spin rates remain high even at increased swing speeds, allowing golfers to swing harder without sacrificing ball control or distance management.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The club head design changes the physical parameters of the face plate (flexibility, score line configuration) to optimize the interaction with the golf ball across different swing speeds. This allows the club to maintain desirable ball flight characteristics and control regardless of the golfer's swing speed variations.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If a flexible face plate is used to increase spin, then structural stability deteriorates

Engineering Contradiction:
Improveincreased spin and controlVSAvoidface plate stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The face plate incorporates localized flexible regions with score lines in specific areas to generate spin, while other regions maintain greater rigidity for structural stability. This spatial variation in flexibility allows the face plate to deform where needed for spin generation while remaining stable in support areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The combination of the face plate material and the dampening filler creates a composite structure that exhibits both flexibility and stability. The face plate provides the flexible surface for spin generation, while the filler material provides structural support and vibration dampening, resulting in a composite system that achieves both spin and stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration allows for higher back spin and reduced roll upon landing, enhancing ball control and enabling golfers to swing harder without increasing distance, particularly useful in short irons and wedges.

Implementation Method 1

the filler may be comprised of a material that will readily absorb the deflection of the face plate during impact of a golf ball with the golf club head and dampen the impact between the golf club head and the golf ball

Methodology Applied
Scientific EffectImpact Force: Impact Force

Implementation Method 2

the face plate may include score lines which define holes in the face plate

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12453907B2Golf club and golf club heads
Publication Date: 2025.10.28 KARSTEN MFG CORP
  • US12453907B2 patent drawing
  • US12453907B2 patent drawing
  • US12453907B2 patent drawing

AI summary

A golf club head which may include an iron-type golf club head body, a face plate, and a filler positioned behind the ball striking face. According to aspects of the disclosure, the face plate may include score lines which define holes in the face plate. Further, according to aspects of the disclosure, the filler may be comprised of a material that readily absorbs the deflection of the face plate during impact with a golf ball during a golf swing and dampens the impact between the golf club head and the golf ball.