Golf Club Head Structural Tension Cable

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Solution Overview

Problem

Existing golf club heads do not effectively increase ball speed by reducing stress in the striking face section while minimizing mass addition.

Innovation Solution

An adjustable, stress-reducing cable system connects the crown and sole sections of the golf club head, using non-metal materials like aramid or liquid crystal polymer, looped through openings to form a woven structure near the striking face, with adjustable tension to optimize stiffness without compressing the cable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If interior structures like braces or sound components are added to the golf club head, then structural support and sound quality are improved, but the mass of the club head increases

Engineering Contradiction:
Improvestructural supportVSAvoidclub head mass
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent uses thin cable elements (flexible structural members) instead of traditional bulky braces or sound components. These cables are looped through openings in the striking face plate and anchored to the club head body, providing structural support and stress reduction with minimal mass addition. The cables act as tension members that reinforce the striking face without requiring heavy interior structures.

Inventive Principle:
Principle #30Flexible shells and thin films

2Speed

If the striking face is stiffened to reduce deflection during impact, then ball speed is improved, but stress in the striking face increases

Engineering Contradiction:
Improveball speedVSAvoidstriking face stress
Core Design Contradiction:
SpeedVSStress or pressure

Solution Approach 1:

The cable system applies preliminary tension to the striking face plate before impact occurs. The cables are anchored to prevent excessive deflection during impact, thereby reducing stress concentrations. This preliminary reinforcement allows the face to maintain optimal stiffness for ball speed while distributing impact stresses more evenly across the structure.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent changes the structural parameters of the club head by introducing tension members (cables) that modify the stress distribution in the striking face. The cables create a pre-tensioned structure that alters how forces are transmitted during impact, reducing peak stresses while maintaining the face stiffness needed for high ball speed.

Inventive Principle:
Principle #35Parameter changes

3Stress or pressure

If interior structures are added to reduce stress in the striking face, then stress reduction is achieved, but the complexity of the club head structure increases

Engineering Contradiction:
Improvestriking face stressVSAvoidclub head structure
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The stress reduction function is segmented into discrete cable elements rather than using a monolithic interior structure. Multiple cables are distributed throughout the club head interior, each providing localized stress reduction where needed. This segmented approach reduces overall complexity compared to a single complex interior brace or sound component while achieving comprehensive stress management.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances ball speed by reducing stress on the striking face during impact without increasing the club head's mass, allowing for adjustable stiffness to optimize performance.

Implementation Method 1

The cable, which is placed in tension between the return or crown section and sole section

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 2

adjusting the location of the set screw within the threaded screw bore changes the tension of the elongated cable within the body and a stiffness of the striking face

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10773134B1Golf club head with structural tension cable
Publication Date: 2020.09.15 CALLAWAY GOLF COMPANY
  • US10773134B1 patent drawing
  • US10773134B1 patent drawing
  • US10773134B1 patent drawing

AI summary

The disclosure is directed to a golf club head having an adjustable tension cable disposed proximate the face. The body has a face, a sole, and a return section, and defines a hollow interior. The cable extends between the return section and the sole within the hollow interior near the face to reduce stresses placed on the face during impact with a golf ball. The cable preferably forms a woven structure, with multiple connections between the return section and sole, and the tension in the cable is adjustable via a screw connected to one end of the cable that engages a threaded bore disposed near the hosel.