Golf Club Head Deflection Feature for Energy Transfer and Acoustics

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Solution Overview

Problem

Current golf club heads face a challenge in achieving high ball speed and launch distance while maintaining desirable acoustics and proper swing weighting, as they often compromise on energy transfer to the golf ball due to vibration damping mechanisms.

Innovation Solution

The golf club head incorporates a deflection feature with an insert positioned behind the face, featuring specific geometries and voids to dampen vibrations, allowing maximum energy transfer back to the golf ball while optimizing mass distribution and maintaining a compact size, including a thin uniform sole and reinforcement device to enhance face deflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a weight or insert is positioned in contact with the back side of the face to damp vibrations, then desirable acoustics are produced, but energy is leached from the impact preventing maximum ball speed

Engineering Contradiction:
ImproveacousticsVSAvoidenergy transfer to ball
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

A deflection feature is introduced as an intermediary element positioned between the insert and the face. This deflection feature allows controlled face deflection during impact while the insert remains positioned to dampen vibrations. The intermediary structure enables both energy transfer to the ball and vibration damping to occur simultaneously, resolving the contradiction between acoustics and energy transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insert is positioned to contact specific localized areas of the face rather than the entire back side. This localized contact allows vibration damping in specific regions while leaving other areas free to deflect and transfer energy to the ball. The selective positioning creates different functional zones on the face.

Inventive Principle:
Principle #3Local quality

2Speed

If the club head is designed to transfer maximum energy to the ball, then ball speed increases, but acoustic quality deteriorates

Engineering Contradiction:
Improveball speedVSAvoidacoustics
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The club head structure is segmented into distinct functional zones: a face region optimized for energy transfer and ball speed, and an insert region positioned in the cavity for vibration damping. The deflection feature further segments the load path, allowing impact energy to be directed primarily to the ball while separating the vibration damping function to the insert. This functional segmentation enables both high ball speed and desirable acoustics.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If vibration damping is maximized through insert contact, then acoustic quality improves, but face deflection and energy transfer are compromised

Engineering Contradiction:
ImproveacousticsVSAvoidface deflection
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The deflection feature serves as a mechanical intermediary that decouples the face from direct rigid contact with the insert. During impact, the face can deflect freely against the deflection feature, which then transmits controlled forces to the insert. This intermediary mechanism preserves face deflection capability while maintaining the insert's vibration damping function, resolving the contradiction between acoustics and face deflection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design increases ball speed and launch distance while maintaining club head durability and desirable acoustics, allowing for efficient energy transfer and improved performance characteristics.

Implementation Method 1

dampen vibrations, allowing maximum energy transfer back to the golf ball

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

deflection feature with an insert positioned behind the face, featuring specific geometries and voids to dampen vibrations

Methodology Applied
Scientific EffectElastic deflection: Elasticity

Data Source

PatentUS20250018258A1Golf club head having deflection features and related methods
Publication Date: 2025.01.16 KARSTEN MFG CORP
  • US20250018258A1 patent drawing
  • US20250018258A1 patent drawing
  • US20250018258A1 patent drawing

AI summary

Described herein is a golf club head comprising a deflection feature to increase ball speed and launch distance, while producing desirable acoustics and optimized mass distribution. The deflection feature can include any one of or any combination of an insert comprising a gap, an insert comprising voids, a thin uniform sole, a cutout in the top rail, optimized face material, a thin sole, a reinforcement device, or a multi material weight.