Golf Club Head Cavity Insert Retention via Segmented Interlock

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Solution Overview

Problem

Golf club head inserts within cavities can become dislodged during impact, leading to undesirable vibrations and a compromised gaming experience.

Innovation Solution

A golf club head design featuring a central tuning port weight (CTP) insert that is mechanically secured within the cavity using a combination of surface friction, press fits, and adhesive, with components such as first and second components creating a retention lock or interlock to prevent dislodging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an insert is placed within the cavity to reduce vibrations, then vibration reduction is improved, but the insert becomes dislodged during impact

Engineering Contradiction:
ImprovevibrationsVSAvoidinsert retention
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The insert is divided into multiple segments or components that can independently engage with corresponding features in the cavity. This segmentation allows each component to perform a specific retention function while collectively providing secure anchoring and vibration reduction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insert components are nested within the cavity such that each component fits into a corresponding recess or feature. This nesting arrangement ensures that the insert remains securely positioned within the cavity while maintaining the desired vibration damping properties.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the strikeface is made thinner to improve ball contact, then ball contact is improved, but structural support is compromised

Engineering Contradiction:
Improveball contactVSAvoidstructural support
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The golf club head incorporates composite materials with varying mechanical properties in different regions. The strikeface uses materials optimized for ball contact and energy transfer, while the cavity and insert structures use materials providing structural support and vibration damping, creating a composite construction that achieves both thin strikeface and adequate support.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different regions of the golf club head are designed with locally optimized properties. The strikeface area is designed for optimal ball contact with appropriate thickness and material properties, while the cavity regions incorporate inserts with specific mechanical characteristics to provide localized support and vibration control without compromising the thin strikeface design.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The secure insertion of the CTP weight reduces vibrations, enhances the feel and sound of the golf club, and allows for a thinner strikeface while maintaining support, thereby improving the overall gaming experience.

Implementation Method 1

mechanically secured within the cavity using a combination of surface friction, press fits, and adhesive

Methodology Applied
Scientific EffectSurface friction: Friction

Implementation Method 2

mechanically secured within the cavity using a combination of surface friction, press fits, and adhesive

Methodology Applied
Scientific EffectPress fit:

Implementation Method 3

mechanically secured within the cavity using a combination of surface friction, press fits, and adhesive

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Implementation Method 4

components such as first and second components creating a retention lock or interlock to prevent dislodging

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Data Source

PatentUS11033789B2Golf club heads with cavities and inserts and related methods
Publication Date: 2021.06.15 KARSTEN MFG CORP
  • US11033789B2 patent drawing
  • US11033789B2 patent drawing
  • US11033789B2 patent drawing

AI summary

Golf club heads with cavities and inserts, and methods to manufacture golf club heads with cavities. Various embodiments include a golf club head comprising a body. The body comprises a strikeface at a front of the golf club head, a backface opposite the strikeface, a heel region, a toe region opposite the heel region, a sole, a rear portion at a rear of the golf club head, and a cavity located between the backface and the rear portion. In many embodiments, the body further comprises an insert within the cavity.