Golf Club Head Cavity Insert Retention Mechanism

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Solution Overview

Problem

Golf club head inserts within cavities can become dislodged during impact, leading to undesirable vibrations and a compromised gaming experience.

Innovation Solution

A golf club head design featuring a central tuning port weight (CTP) insert that is mechanically secured within the cavity using a combination of surface friction, press fits, and adhesive, with components such as a first and second component creating a retention lock or interlock, and protrusions and grooves to prevent dislodging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an insert is placed within a cavity of a golf club head, then vibrations are reduced and feel/sound are enhanced, but the insert becomes dislodged during impact

Engineering Contradiction:
ImprovevibrationsVSAvoidinsert retention
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The insert is divided into multiple components (first component and second component) that can be separately assembled. The first component is secured to the cavity wall while the second component forms the vibration-dampening core, allowing each part to fulfill its specific function while working together as a unified retention system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second component is nested within the first component, creating a layered structure where the vibration-dampening material is contained within the retention structure. This nested arrangement maximizes space utilization within the cavity while ensuring both retention and vibration reduction functions are achieved.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If a mechanical securement system is implemented, then insert retention is improved, but device complexity increases

Engineering Contradiction:
Improveinsert retentionVSAvoidinsert structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The insert structure utilizes the cavity wall itself as part of the retention mechanism. The first component is directly secured to the cavity wall, eliminating the need for separate retention structures or additional fastening systems. The system serves itself by integrating the retention function into the existing cavity geometry.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The secure insertion of the CTP weight reduces vibrations, enhances the feel and sound of the golf club, and allows for a thinner strikeface while maintaining support, thereby improving the overall gaming experience.

Implementation Method 1

The CTP weight can be secured to the club head using any suitable method, such as adhesive, mechanical interlock, press fit, friction fit, or combinations thereof.

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

The CTP weight can be secured to the club head using any suitable method, such as adhesive, mechanical interlock, press fit, friction fit, or combinations thereof.

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10363466B2Golf club heads with cavities and inserts and related methods
Publication Date: 2019.07.30 KARSTEN MFG CORP
  • US10363466B2 patent drawing
  • US10363466B2 patent drawing
  • US10363466B2 patent drawing

AI summary

Golf club heads with cavities and inserts, and methods to manufacture golf club heads with cavities. Various embodiments include a golf club head comprising a body. The body comprises a strikeface at a front of the golf club head, a backface opposite the strikeface, a heel region, a toe region opposite the heel region, a sole, a rear portion at a rear of the golf club head, and a cavity located between the backface and the rear portion. In many embodiments, the body further comprises an insert within the cavity.