Golf Club Sensor Weight Integrating Electronics

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Solution Overview

Problem

Existing golf clubs lack the capability to accurately record and transmit impact data during a golfer's swing, limiting the effectiveness of swing analysis and shot tracking.

Innovation Solution

Incorporating a sensor weight within the golf club head, featuring a magnetometer, flexible circuit boards, and a battery, which records and transmits impact data via BLE radio to a mobile device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensors and electronic components are integrated into the golf club head, then impact data recording and transmission capability is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveimpact data recording accuracyVSAvoidclub head structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent embeds multiple electronic components (magnetometer, accelerometer, circuit board, battery) within a nested structure where the sensor weight acts as a container housing all components. The circuit board is positioned within the sensor weight, which itself is integrated into the club head structure, creating a compact nested arrangement that reduces overall complexity while maintaining functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent combines multiple functions into a single integrated sensor weight assembly. The magnetometer, accelerometer, circuit board, and battery are merged into one unified component that can be installed as a single unit in the club head, simplifying installation and reducing the number of separate parts that need to be managed.

Inventive Principle:
Principle #5Merging (Combining)

2Loss of information

If a magnetometer and multiple electronic components are placed in the club head, then impact data transmission capability is improved, but the weight of the club head increases

Engineering Contradiction:
Improveimpact data transmission capabilityVSAvoidclub head weight
Core Design Contradiction:
Loss of informationVSWeight of moving object

Solution Approach 1:

The patent employs a flexible circuit board with thin-film construction that minimizes weight while providing necessary electrical connections. The flexible nature of the circuit board allows it to be routed efficiently through the club head structure without adding significant mass, and the thin-film design reduces overall component thickness and weight.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses a magnetometer specifically for impact detection, which provides precise measurement capability while maintaining relatively low weight compared to other sensor options. The selection of specific low-weight components and optimization of their arrangement within the sensor weight assembly helps minimize the overall weight increase while maintaining data transmission capability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If circuit boards are wrapped around batteries with multiple contact points, then electrical connection reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidcontact point alignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent incorporates pre-formed contact points and pre-configured circuit board patterns during the manufacturing process. The contact points are pre-positioned on the circuit board and in the battery assembly, so that when the components are assembled, the electrical connections are automatically established without requiring high-precision manual alignment during final assembly.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses a flexible circuit board as an intermediary element that bridges the battery and other electronic components. The flexible nature of the circuit board allows it to accommodate minor variations in component positioning while maintaining reliable electrical connections, acting as a buffer that reduces the impact of manufacturing tolerances on connection reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise recording and transmission of impact data, providing golfers with valuable insights for improving their swing and shot tracking capabilities.

Implementation Method 1

By placing a magnetometer in the golf club, the exact impact values are recorded

Methodology Applied
Scientific EffectMagnetometer: Magnetometer

Implementation Method 2

transmits impact data via BLE radio to a mobile device

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS12303763B1Golf club with electrical components
Publication Date: 2025.05.20 TOPGOLF CALLAWAY BRANDS CORP
  • US12303763B1 patent drawing
  • US12303763B1 patent drawing
  • US12303763B1 patent drawing

AI summary

A golf club comprising an electrical component is disclosed herein. The electrical component comprises an integrated circuit having a gyroscope, a magnetometer, and a BLUETOOTH low energy (BTLE) radio, and at least one battery. A body is composed of an epoxy material, and the body encompasses the electrical component.