Golf Driver Head Aerodynamic Crown Apex Design

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Solution Overview

Problem

Current golf driver designs fail to efficiently reduce drag forces, limiting head speed and impacting the performance of golf shots due to constraints set by the USGA on design parameters such as volume, dimensions, and inertia.

Innovation Solution

The design incorporates an improved aspect ratio and crown surface features, including a flatter crown with an apex point positioned further away from the face, utilizing the Largest Tangent Circle Method to minimize drag coefficients and projected area, enhancing airflow and reducing drag forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If driver head volume and dimensions are increased to improve inertia and face size, then off-center hit performance is improved, but drag force increases and head speed decreases

Engineering Contradiction:
ImproveinertiaVSAvoiddrag force
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by optimizing the aspect ratio (depth-to-height ratio) of the driver head to be greater than 0.8, and positioning the crown apex point within a specifically defined zone. These parameter adjustments reduce the projected area and improve airflow characteristics, decreasing drag force while maintaining the required inertia and head volume for stable off-center hits.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a new dimensional consideration by defining the crown apex point position in three-dimensional space relative to the face and hosel, and by establishing aspect ratio relationships between depth and height. This dimensional approach allows optimization of airflow patterns around the driver head without compromising the fundamental volume and inertia requirements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If driver head depth is increased to improve aspect ratio and reduce drag, then airflow is improved and head speed increases, but head volume may be reduced

Engineering Contradiction:
Improvedrag forceVSAvoidhead volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent resolves this contradiction by specifying that the aspect ratio (depth/height) must be greater than 0.8, which allows increased depth for drag reduction while maintaining sufficient volume. The crown apex point positioning requirements further constrain the design to ensure volume is maintained while achieving optimal airflow characteristics.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If crown curvature is reduced to improve airflow and reduce drag, then head speed increases, but manufacturing complexity may increase

Engineering Contradiction:
Improvedrag forceVSAvoidcrown surface manufacturing
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent specifies quantitative parameters for the crown apex point position and aspect ratio that provide clear manufacturing targets. While the crown surface requires precise shaping to achieve the apex point positioning, the use of defined zones and measurable parameters simplifies the manufacturing process compared to purely aesthetic crown designs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases head speed by 1 to 3 mph, allowing for higher ball velocities and longer shots by maintaining airflow attachment and reducing turbulence, while maintaining robust face design and inertia values.

Implementation Method 1

reduce the drag force that opposes the driver's travel through the air during its path to the golf ball on the tee

Methodology Applied
Scientific EffectDrag force: Drag

Implementation Method 2

maintaining airflow attachment and reducing turbulence

Methodology Applied
Scientific EffectAirflow attachment: Boundary Layer

Implementation Method 3

maintaining airflow attachment and reducing turbulence

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS8510927B2Method of forming a golf club head with improved aerodynamic charcteristics
Publication Date: 2013.08.20 CALLAWAY GOLF COMPANY
  • US8510927B2 patent drawing
  • US8510927B2 patent drawing
  • US8510927B2 patent drawing

AI summary

A method of forming a golf club head having improved aerodynamic characteristics. The method comprises a largest tangent circle method utilizing a cartesian coordinate system. The method results in the highest point of the crown surface located within a crown apex zone, wherein this location aids in the improved aerodynamic properties of the golf club head.