Dual-Material Golf Club Face Grooves for Customized Feel

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Solution Overview

Problem

Golf clubs, particularly putters and irons, lack sufficient customization to cater to individual player preferences and swing characteristics, affecting the 'feel' and performance.

Innovation Solution

Golf club heads with a ball striking face featuring a combination of materials with different hardnesses, including alternating grooves with edges formed from these materials, to enhance sensory feedback and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single-material design is used for the ball striking face, then manufacturing is simpler and cost is lower, but the club lacks customization capability and sensory feedback variety

Engineering Contradiction:
Improvecustomization capabilityVSAvoidmulti-material structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The ball striking face is segmented into multiple regions with different materials (e.g., softer material in the center, harder material at the periphery) to provide differentiated sensory feedback and performance characteristics for different areas of contact

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the ball striking face are assigned different material properties (hardness, elasticity) to optimize local performance - softer materials for comfort and feel, harder materials for durability and ball control

Inventive Principle:
Principle #3Local quality

2Ease of operation

If grooves are formed entirely from a single material, then manufacturing is easier, but the groove edges cannot provide differentiated tactile feedback

Engineering Contradiction:
Improvesensory feedbackVSAvoidgroove formation process
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The grooves are segmented into multiple sections with different material compositions, creating distinct tactile zones along the groove length that provide varied sensory feedback during ball contact

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grooves utilize composite material structures combining different materials (e.g., polymer and metal, or materials with different hardness levels) to create edges that provide differentiated tactile sensations while maintaining structural integrity

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12485326B2Golf clubs and golf club heads
Publication Date: 2025.12.02 KARSTEN MFG CORP
  • US12485326B2 patent drawing
  • US12485326B2 patent drawing
  • US12485326B2 patent drawing

AI summary

The invention is a golf club head with a ball striking face including a plurality of recesses, a plurality of first grooves, and a plurality of second grooves that extend between a heel edge and a toe edge of the club head. The ball striking face includes a first material, for example a metal material, and the plurality of recesses are filled with a fill material, for example a polymer material. The depth of the grooves, the height of the grooves, the fill material, and the positioning of the grooves can all affect the performance of the club head. In some embodiments, the club head is a putter-type club head.