Golf Club Head Face Plate Segmented Support Gap

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Solution Overview

Problem

Conventional golf club heads lack an effective structure for attaching a face plate that enhances rebound performance and flight consistency, particularly in deviating hit points.

Innovation Solution

A golf club head design featuring a face plate with a circular outer peripheral edge divided into first and second portions, where the second portion does not abut the receiving surface, forming a gap, and an elastic body or plastic deforming part is used to promote deflection and improve rebound performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the face plate is fully supported by the receiving surface, then the structural stability and durability are improved, but the rebound performance and flight consistency deteriorate due to restricted deflection

Engineering Contradiction:
ImprovedurabilityVSAvoidflight consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The outer peripheral edge part is segmented into a first portion that abuts the receiving surface and a second portion that does not abut, creating a gap. This segmentation allows different regions of the face plate to have different support conditions, enabling both stability and deflection capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the face plate are given different local properties: the first portion has full support for stability, while the second portion has reduced support (gap formation) to enable deflection. This local differentiation resolves the contradiction between overall stability and localized rebound performance

Inventive Principle:
Principle #3Local quality

2Power

If the face plate is made thinner to reduce weight, then the rebound performance is improved, but the strength and durability worsen

Engineering Contradiction:
Improverebound performanceVSAvoiddurability
Core Design Contradiction:
PowerVSStrength

Solution Approach 1:

The face plate is designed as a thin-walled structure that can flexibly deform during impact. The thin design enables better rebound performance while the strategic support arrangement (first portion abutting, second portion with gap) provides necessary structural integrity

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The face plate transitions from a static, fully-supported structure to a dynamic structure that can deflect. The gap under the second portion allows the face plate to dynamically deform during ball impact, improving rebound while maintaining durability through controlled flexibility

Inventive Principle:
Principle #15Dynamics

3Strength

If the face plate is made thicker to increase strength, then the durability is improved, but the rebound performance and flight consistency deteriorate due to reduced deflection capability

Engineering Contradiction:
ImprovedurabilityVSAvoidflight consistency
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

By segmenting the support structure into first and second portions with different support characteristics, the invention enables thick face plates to maintain both strength and deflection capability. The gap region allows necessary flexibility even in thicker designs

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support condition is locally differentiated: full support in the first portion for strength, and reduced support (gap) in the second portion for deflection. This allows the face plate to have overall thickness for durability while maintaining local flexibility for rebound performance

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design stabilizes the central portion for durability and enhances rebound performance by allowing deflection on the toe and heel sides, reducing variations in flight distance due to hit point deviations.

Implementation Method 1

an elastic body or plastic deforming part is used to promote deflection and improve rebound performance

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

an elastic body or plastic deforming part is used to promote deflection and improve rebound performance

Methodology Applied
Scientific EffectPlastic deformation: Plasticity

Data Source

PatentUS10039966B2Golf club head
Publication Date: 2018.08.07 SUMITOMO RUBBER INDUSTRIES LTD
  • US10039966B2 patent drawing
  • US10039966B2 patent drawing
  • US10039966B2 patent drawing

AI summary

A head 2 includes a head body h1 and a face plate p1 fixed to the head body h1. The face plate p1 includes a plate front surface f1 having a hitting face, a plate back surface b1 which is a surface opposite to the plate front surface f1, and a plate side surface s1. The head body h1 includes an opening part to which the face plate is disposed, and a receiving surface u1 which supports the face plate p1 from back. The plate back surface b1 includes an outer peripheral edge part 16 having a circular shape. The outer peripheral edge part 16 includes a first portion x1 which abuts on the receiving surface u1, and a second portion which does not abut on the receiving surface u1 and forms a gap gp between the second portion and the receiving surface u1.