Golf Club Head Density Layout for Higher MOI Without Weight Ports

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Solution Overview

Problem

Current golf club head designs face challenges in uniformly distributing weight to optimize center of gravity positions and increase club head moment of inertia, often requiring complex manufacturing processes and affecting aerodynamics due to the use of weight ports or inserts.

Innovation Solution

A golf club head design featuring a high density body and a low density face, with a specific gravity ratio greater than or equal to 1.7, positions the center of gravity closer to the bottom, maximizing weight distribution away from the center and increasing moment of inertia, thereby simplifying manufacturing and improving performance characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If weight ports or inserts are used to optimize center of gravity position and increase moment of inertia, then club head performance is improved, but manufacturing complexity increases and aerodynamics are affected

Engineering Contradiction:
Improveclub head performance consistencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the density parameter of the club head material to achieve weight optimization. By using a high density material (specific gravity ≥1.7) for the entire club head body, the invention achieves proper center of gravity positioning and increased moment of inertia without requiring additional weight ports or inserts, thus simplifying manufacturing while maintaining performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by using a high density material specifically for the club head body while keeping the face material separate. This localized application of high density material in the body portion achieves the desired weight distribution and performance characteristics without affecting other parts of the club head

Inventive Principle:
Principle #3Local quality

2Weight of moving object

If weight ports are used to distribute weight uniformly, then center of gravity position is optimized, but aerodynamics of the club head are affected

Engineering Contradiction:
Improveweight distributionVSAvoidaerodynamic drag
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the density parameter of the club head material to achieve weight optimization. By using a high density material (specific gravity ≥1.7) for the entire club head body, the invention achieves proper center of gravity positioning and increased moment of inertia without requiring additional weight ports or inserts, thus simplifying manufacturing while maintaining performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining a high density material for the club head body with a separate face material. This composite construction achieves uniform weight distribution and optimized center of gravity position without creating aerodynamic disruptions from weight ports or inserts

Inventive Principle:
Principle #40Composite materials

3Strength

If high density material is used for the body, then moment of inertia increases and center of gravity positions optimally, but material selection becomes more restricted

Engineering Contradiction:
Improvemoment of inertiaVSAvoidmaterial selection flexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent changes the density parameter of the club head material to achieve weight optimization. By using a high density material (specific gravity ≥1.7) for the entire club head body, the invention achieves proper center of gravity positioning and increased moment of inertia without requiring additional weight ports or inserts, thus simplifying manufacturing while maintaining performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining a high density material for the club head body with a separate face material. This composite construction achieves uniform weight distribution and optimized center of gravity position without creating aerodynamic disruptions from weight ports or inserts

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the consistency of ball direction and trajectory, reduces spin, increases launch angle, and simplifies manufacturing by eliminating the need for weight ports, while providing aerodynamic benefits and improved damping characteristics.

Implementation Method 1

The club head having the body with a substantially greater density than the face increases the moment of inertia of the club head and positions the head center of gravity closer to the bottom of the club head

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

The club head having the body with a substantially greater density than the face increases the moment of inertia of the club head

Methodology Applied
Scientific EffectMoment of inertia: Moment of Inertia

Implementation Method 3

improved damping characteristics

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS20240189670A1Golf Club Head with High Density Body and Low Density Face
Publication Date: 2024.06.13 KARSTEN MFG CORP
  • US20240189670A1 patent drawing
  • US20240189670A1 patent drawing
  • US20240189670A1 patent drawing

AI summary

Described herein are embodiments of a golf club head, the golf club head comprising a body and a strike face. The body comprises a first material having a first specific gravity and the strike face comprises a second material having a second specific gravity. A ratio of the first specific gravity to the second specific gravity is greater than or equal to 1.7. A recess is formed in the back side of the strike face. The back side further comprises a first support near the top of the golf club head, and a second support near the bottom of the golf club head, wherein the first support and the second support abut the back end. The back side of the strike face, the first support, the second support, and the back end define an enclosed interior.