Golf Club Head Sole Geometry With Consistent Face Length

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Solution Overview

Problem

Conventional golf club head designs with the same loft but different sole configurations result in inconsistent striking face lengths and visual appearances due to varying bounce angles and grind types, affecting the golfer's confidence and consistency in shot making.

Innovation Solution

The design maintains a consistent leading edge blade length across golf club heads with different sole configurations, ensuring the same striking face length and visual appearance by using a coordinate system that includes a leading edge plane parallel to the ground plane, regardless of sole geometry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If golf club heads have different sole configurations (bounce angle, grind type), then the sole geometry varies to accommodate different playing conditions, but the striking face length becomes inconsistent leading to different visual appearances at address position

Engineering Contradiction:
Improvesole configuration adaptabilityVSAvoidstriking face length consistency
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The patent introduces a new measurement dimension by defining the blade length measurement plane as parallel to the leading edge plane rather than using the conventional ground plane. This dimensional shift in the reference plane allows consistent striking face length measurement across different sole configurations, as the measurement is taken relative to the club head's own geometry rather than an external ground reference.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the reference parameter for blade length measurement from ground plane distance to leading edge plane distance. By modifying the measurement parameter from a ground-based reference to a club-head-based reference, the system maintains consistent striking face length across varying sole geometries while preserving adaptability in bounce angle and grind type.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If conventional measurement methods are used (measuring from shaft axis intersection on ground plane), then blade length can be standardized, but striking face length varies when sole height changes due to bounce angle differences

Engineering Contradiction:
Improveblade length standardizationVSAvoidstriking face length consistency
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

The patent introduces the leading edge plane as an intermediary reference plane between the shaft axis and the ground plane. Instead of directly measuring from the ground plane intersection, the measurement is mediated through the leading edge plane, which serves as a stable reference that is independent of sole height variations. This intermediary plane ensures both blade length standardization and striking face length consistency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If golf club heads are designed with different silhouettes for different lofts, then each club can be optimized for its specific function, but golfers perceive inconsistency in visual appearance reducing confidence

Engineering Contradiction:
Improveclub performance optimizationVSAvoidgolfer confidence consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by maintaining consistent visual characteristics (striking face length, silhouette) in the critical address position view while allowing variations in other areas (sole geometry, bounce angle) that affect performance. This localized consistency in the golfer's field of view at address maintains confidence while preserving functional optimization through sole configuration variations.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250352869A1Golf club heads having consistent performance
Publication Date: 2025.11.20 ACUSHNET CO
  • US20250352869A1 patent drawing
  • US20250352869A1 patent drawing
  • US20250352869A1 patent drawing

AI summary

Golf club heads having the same striking face length regardless of sole configuration are disclosed herein. More specifically, the golf club heads in accordance with the present invention utilize the same leading edge blade length for same-lofted golf club heads to achieve consistent striking face length for different bounce angles and/or grind types on the soles. Additionally, the present invention contemplates creating golf club heads that have similar profiles from address position to further provide the visual consistency.