Golf Club Head Face Structure Balancing Ball Speed and Strength

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Solution Overview

Problem

Existing golf club heads with thinned faces and thickened perimeter regions do not optimize weight distribution and stress reduction effectively, leading to localized benefits and potential manufacturing challenges.

Innovation Solution

A golf club head design featuring a thickened central region, a central transition region, a thinned intermediate region, a thickened stress reducing region, and a thinned perimeter region, with the thickened stress reducing region forming a ring protruding rearward from the striking face, optimized for stress reduction and weight distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a thinned striking face is used to increase ball speed through elastic deformation, then ball speed is improved, but structural strength and stress resistance deteriorate

Engineering Contradiction:
Improveball speedVSAvoidstriking face strength
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The striking face is designed with non-uniform thickness distribution, featuring a thinned perimeter region for speed enhancement and a thickened stress reducing region for strength maintenance. This local differentiation allows simultaneous optimization of ball speed and structural integrity by assigning different thickness characteristics to different functional zones of the striking face.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a radial thickness variation dimension to the striking face design, transitioning from a uniformly thin face to a multi-zoned thickness profile. This dimensional change in thickness distribution enables the face to achieve both high elasticity for ball speed and sufficient structural strength through strategic thickening at the stress reducing region.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a thickened perimeter region is added to improve durability and increase characteristic time, then durability is improved, but weight and manufacturing complexity increase

Engineering Contradiction:
ImprovedurabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The striking face is segmented into distinct functional regions with different thickness characteristics: a thinned perimeter region, a thickened stress reducing region, and intermediate transition regions. This segmentation allows targeted durability enhancement only where needed (at the stress reducing region) rather than uniformly thickening the entire perimeter, thereby reducing unnecessary weight and manufacturing complexity while maintaining durability benefits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of uniformly thickening the entire perimeter region, the patent applies thickening only partially to the stress reducing region, which is the specific area requiring enhanced durability. This partial action approach provides the necessary durability improvement without the excessive weight and manufacturing complexity that would result from complete perimeter thickening.

Inventive Principle:
Principle #16Partial or excessive action

3Weight of moving object

If weight is removed from the extremities of the striking face to optimize weight distribution, then weight is reduced, but stress resistance at the perimeter deteriorates

Engineering Contradiction:
Improvestriking face weightVSAvoidperimeter stress
Core Design Contradiction:
Weight of moving objectVSStress or pressure

Solution Approach 1:

The striking face employs local quality differentiation by creating a thinned perimeter region for weight reduction and a thickened stress reducing region positioned inward from the perimeter. This local thickening at the stress reducing region provides the necessary stress resistance without requiring the entire perimeter to be thick, enabling weight optimization while maintaining stress resistance through strategic localized reinforcement.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves improved performance by reducing overall mass and enhancing structural rigidity, while minimizing stress concentrations and manufacturing complexity.

Implementation Method 1

a thickened stress reducing region, extending outward radially from the thinned intermediate region, having a fourth thickness; and a thinned perimeter region, extending outward radially from thickened stress reducing region, having a fifth thickness, wherein the thickened stress reducing region forms a ring protruding rearward from the internal rear surface of the striking face portion

Methodology Applied
Scientific EffectStress reduction:

Implementation Method 2

The striking face portion further comprises a frontal striking surface, wherein the frontal striking surface is substantially planar, and an internal rear surface, wherein the frontal striking surface and the internal rear surface combine to further comprise, a thickened central region, located near a geometric center of the striking face portion, having a first thickness

Methodology Applied
Scientific EffectWeight reduction through geometric optimization:

Data Source

PatentUS12533557B2Golf club head with improved striking face
Publication Date: 2026.01.27 ACUSHNET CO
  • US12533557B2 patent drawing
  • US12533557B2 patent drawing
  • US12533557B2 patent drawing

AI summary

A golf club head with improved striking face is disclosed. More specifically, the present invention relates to a golf club head wherein the striking face is further comprised out of a thickened central region, located near a geometric center of the striking face portion, a central transition region extending outward radially from the thickened central region, a thinned intermediate region, extending outward radially from the central transition region, a thickened stress reducing region, extending outward radially from the thinned intermediate region, and a thinned perimeter region, extending outward radially from the thickened stress reducing region, all of which combine to form the improved striking face.