Golf Club Head Weight Distribution via Nested Cover Void

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Solution Overview

Problem

Golf club designers face challenges in achieving optimal weight distribution and aesthetics, as existing designs often compromise on weight reduction and performance characteristics, leading to undesirable sound and trajectory issues during ball strikes.

Innovation Solution

The introduction of a golf club head with a geometric weighting feature, such as a void formed in the rear, which is covered to maintain a traditional appearance, allowing for reduced weight and adjustable weight redistribution to enhance performance characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If weight is reduced from the club head, then performance characteristics improve, but the club head appearance becomes non-traditional and aesthetics deteriorate

Engineering Contradiction:
Improveclub head weightVSAvoidclub head appearance
Core Design Contradiction:
Weight of moving objectVSShape

Solution Approach 1:

A cover member is positioned within a recess formed in the club head, creating a nested structure where the cover fits inside the recess. This allows the club head to have an internal void for weight reduction while the cover restores the traditional external appearance, resolving the contradiction between weight reduction and aesthetic appearance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Weight of moving object

If weight is redistributed in the club head, then center of gravity adjusts and ball flight improves, but the structural complexity increases

Engineering Contradiction:
Improveweight distributionVSAvoidclub head structure
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The club head is divided into multiple segments including a body, a recess, and a cover member. This segmentation allows independent optimization of each component - the body can contain weight redistributing features while the cover restores appearance, managing structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The nested structure of the cover within the recess allows the club head to incorporate weight redistribution features internally while maintaining a simple external appearance, managing complexity by hiding complex internal structures within the nested configuration.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Weight of moving object

If a void is created in the club head for weight reduction, then performance improves, but unwanted sound is generated during ball strikes

Engineering Contradiction:
Improveclub head weightVSAvoidunwanted sound
Core Design Contradiction:
Weight of moving objectVSObject-generated harmful factors

Solution Approach 1:

The cover member nested within the recess acts as a sound-dampening element that fills the internal void space. This nested structure allows the club head to benefit from the weight reduction of the void while the cover material absorbs impact sounds, resolving the contradiction between weight reduction and unwanted sound generation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20240082668A1Golf club and golf club head structures
Publication Date: 2024.03.14 KARSTEN MFG CORP
  • US20240082668A1 patent drawing
  • US20240082668A1 patent drawing
  • US20240082668A1 patent drawing

AI summary

A golf club head has a body defining a ball striking face. The body further has a rear portion comprising a plurality of side walls and a planar lower portion. The plurality of side walls extend downward from a top of the golf club head towards the planar lower portion. The body further comprises a cover extending over the rear. The body further defines a gap between the cover and the planar portion.