Golf Club Insert Securing Member Stem Head Design

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Solution Overview

Problem

Golf club inserts face separation issues due to high-speed vibrations during use, leading to decreased adhesive bond strength and potential loss, which affects manufacturing costs, aesthetic quality, and consumer preference.

Innovation Solution

A golf club insert with a securing member and adhesive layer that ensures the insert remains secured by engaging the golf club's sole portion, utilizing a stem and head configuration to prevent dislodgment, and an adhesive layer that maintains contact with both the securing member and the club to enhance bonding durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adhesive tape or glue is used to attach the insert to the golf club head, then the insert can be securely attached initially, but the adhesive bond deteriorates over time due to vibrations from high-speed swings, causing the insert to fall off

Engineering Contradiction:
Improveinsert attachment durabilityVSAvoidadhesive bond duration
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The securing member is divided into two functional parts: a stem that penetrates the golf club head to provide mechanical anchoring, and a head portion that bonds to the insert via adhesive. This segmentation allows each part to address different failure modes - the stem prevents pull-out while the adhesive provides initial bonding and prevents lateral movement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution merges mechanical fastening (stem penetration) with chemical bonding (adhesive layer) into a single integrated securing member system. This combination leverages the strengths of both methods: mechanical anchoring provides long-term durability against vibration, while adhesive bonding ensures initial secure attachment and prevents loosening.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If traditional adhesive methods are used, then manufacturing is simple, but the insert falls off after minimal use

Engineering Contradiction:
Improveinsert attachment processVSAvoidinsert attachment durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The stem is pre-formed as an integral part of the securing member before attachment to the golf club head. This preliminary formation allows the stem to be precisely shaped for optimal penetration and anchoring, while the entire assembly (insert + securing member with stem) can be attached in a single operation, maintaining manufacturing simplicity.

Inventive Principle:
Principle #10Preliminary action

3Strength

If the securing member stem is too large, then it provides stronger mechanical anchoring, but it increases manufacturing complexity and may affect the aesthetic appearance

Engineering Contradiction:
Improvemechanical anchoring strengthVSAvoidsecuring member structure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The stem is designed with non-uniform geometry - the width varies along its length to optimize both strength and simplicity. The stem is wider at the base for anchoring strength and tapers toward the adhesive interface, providing the necessary mechanical strength without requiring complex multi-component structures.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively secures the insert in place, maintaining aesthetic quality and performance while minimizing manufacturing complexity and cost, ensuring the insert remains attached even as adhesive bonding qualities deteriorate over time.

Implementation Method 1

an adhesive layer that maintains contact with both the securing member and the club to enhance bonding durability

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS8905858B2Club head with insert including securing member on outer surface
Publication Date: 2014.12.09 SUMITOMO RUBBER INDUSTRIES LTD
  • US8905858B2 patent drawing
  • US8905858B2 patent drawing
  • US8905858B2 patent drawing

AI summary

Generally, provided is an insert for usage on an outer surface of a sporting apparatus (e.g., a golf club). The insert includes a securing member that protrudes from surface of the insert. The securing member may include a stem and a head, wherein the stem functions to couple the head to a face of the securing member. The head of the securing member functions to prevent the insert from becoming dislodged or separated from the outer surface of the sporting apparatus during usage.