Goniometer-Based Grain Boundary Orientation Measurement
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Solution Overview
Problem
Current methods for revealing the characteristics of grain boundaries using transmission electron microscopes introduce errors due to difficulties in establishing reference coordinates and measuring angles in real time, leading to misorientation of grains.
Innovation Solution
An apparatus and method utilizing a goniometer to establish a linear-algebraic relationship between crystal axes and tilt axes, allowing for precise measurement of orientation relationships and characteristics of grain boundaries by determining interplanar angles and creating a misorientation matrix.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If Kikuchi pattern-developed film method is used to reveal grain boundary characteristics, then measurement can be performed, but errors are introduced due to difficulty in establishing reference coordinates and determining camera distance
Solution Approach 1:
The patent introduces a goniometer as an intermediary device between the specimen and the detection system. The goniometer provides a known reference frame with precise angular positioning capabilities, serving as a mediator that eliminates the need to establish reference coordinates on the Kikuchi pattern film itself. This intermediary device transfers the measurement reference from the complex film analysis to the simpler, more precise goniometer readings.
Solution Approach 2:
The patent replaces the mechanical process of manually establishing reference coordinates on film with an automated goniometer system that provides digital angular measurements. The goniometer's encoded scales and motorized positioning replace the manual mechanical operations that introduced errors, providing more precise and repeatable measurements through electronic readout rather than manual film analysis.
2Productivity
If Kikuchi pattern method is used, then grain boundary characteristics can be analyzed, but real-time measurement is difficult
Solution Approach 1:
The patent enables continuous real-time measurement by coupling the goniometer directly to the transmission electron microscope's detection system. As the specimen is tilted continuously or in discrete steps using the goniometer, the diffraction patterns are captured and analyzed immediately, providing continuous feedback on grain boundary characteristics without the time loss associated with film preparation and analysis.
Solution Approach 2:
The patent creates a digital copy of the diffraction pattern information that can be immediately processed and analyzed. Instead of requiring physical film development and manual measurement, the diffraction patterns are captured as digital images by a detector, allowing for immediate computational analysis and real-time results.
3Measurement precision
If manual reference coordinate establishment is used, then measurement can be performed, but misorientation errors between grains occur
Solution Approach 1:
The goniometer system performs self-alignment and self-referencing through its internal encoded scales and motorized positioning mechanisms. The system automatically establishes its own reference frame without requiring manual intervention to set coordinates, thereby eliminating the operator-induced errors that occur during manual reference establishment while maintaining ease of operation through automated control.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables real-time, precise measurement of grain boundary characteristics with reduced errors, improving the accuracy of orientation relationships between neighboring grains.
Implementation Method 1
the transmission electron microscope is a device that allows the observation of a crystal structure or a crystal defect with the interference between the transmitted electrons and the diffracted electrons caused by the incidence of electron beam into a few nm thick of specimen
Implementation Method 2
the characteristics of the grain boundaries using the transmission electron microscope in the related art was made by analyzing a Kikuchi pattern induced by inelastic scattering electrons
Data Source
AI summary
An apparatus and method for measuring the crystallographic orientation relationship of neighboring grains and the characteristics of grain boundaries using a goniometer of a transmission electron microscope are disclosed to check the orientation relationship between two crystals and the characteristics of grain boundaries with a small error in real time. An apparatus for measuring the orientation relationship between neighboring grains and the characteristics of grain boundaries by using a goniometer of a transmission electron stereoscope, the apparatus comprising a goniometer mounted at a transmission electron microscope and a measurement unit for revealing the characteristics of grain boundaries of a specimen by linear-algebraically interpreting the relationship between crystal axes and tilt axes of the specimen using the goniometer.


