Goniometer-Based Grain Boundary Orientation Measurement

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Solution Overview

Problem

Current methods for revealing the characteristics of grain boundaries using transmission electron microscopes introduce errors due to difficulties in establishing reference coordinates and measuring angles in real time, leading to misorientation of grains.

Innovation Solution

An apparatus and method utilizing a goniometer to establish a linear-algebraic relationship between crystal axes and tilt axes, allowing for precise measurement of orientation relationships and characteristics of grain boundaries by determining interplanar angles and creating a misorientation matrix.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Kikuchi pattern-developed film method is used to reveal grain boundary characteristics, then measurement can be performed, but errors are introduced due to difficulty in establishing reference coordinates and determining camera distance

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a goniometer as an intermediary device between the specimen and the detection system. The goniometer provides a known reference frame with precise angular positioning capabilities, serving as a mediator that eliminates the need to establish reference coordinates on the Kikuchi pattern film itself. This intermediary device transfers the measurement reference from the complex film analysis to the simpler, more precise goniometer readings.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical process of manually establishing reference coordinates on film with an automated goniometer system that provides digital angular measurements. The goniometer's encoded scales and motorized positioning replace the manual mechanical operations that introduced errors, providing more precise and repeatable measurements through electronic readout rather than manual film analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If Kikuchi pattern method is used, then grain boundary characteristics can be analyzed, but real-time measurement is difficult

Engineering Contradiction:
ImproveproductivityVSAvoidloss of time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent enables continuous real-time measurement by coupling the goniometer directly to the transmission electron microscope's detection system. As the specimen is tilted continuously or in discrete steps using the goniometer, the diffraction patterns are captured and analyzed immediately, providing continuous feedback on grain boundary characteristics without the time loss associated with film preparation and analysis.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent creates a digital copy of the diffraction pattern information that can be immediately processed and analyzed. Instead of requiring physical film development and manual measurement, the diffraction patterns are captured as digital images by a detector, allowing for immediate computational analysis and real-time results.

Inventive Principle:
Principle #26Copying

3Measurement precision

If manual reference coordinate establishment is used, then measurement can be performed, but misorientation errors between grains occur

Engineering Contradiction:
Improvemeasurement precisionVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The goniometer system performs self-alignment and self-referencing through its internal encoded scales and motorized positioning mechanisms. The system automatically establishes its own reference frame without requiring manual intervention to set coordinates, thereby eliminating the operator-induced errors that occur during manual reference establishment while maintaining ease of operation through automated control.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time, precise measurement of grain boundary characteristics with reduced errors, improving the accuracy of orientation relationships between neighboring grains.

Implementation Method 1

the transmission electron microscope is a device that allows the observation of a crystal structure or a crystal defect with the interference between the transmitted electrons and the diffracted electrons caused by the incidence of electron beam into a few nm thick of specimen

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

the characteristics of the grain boundaries using the transmission electron microscope in the related art was made by analyzing a Kikuchi pattern induced by inelastic scattering electrons

Methodology Applied
Scientific EffectInelastic scattering: Scattering

Data Source

PatentUS8008621B2Apparatus of measuring the orientation relationship between neighboring grains using a goniometer in a transmission electron microscope and method for revealing the characteristics of grain boundaries
Publication Date: 2011.08.30 KOREA INST OF MATERIALS SCI
  • US8008621B2 patent drawing
  • US8008621B2 patent drawing
  • US8008621B2 patent drawing

AI summary

An apparatus and method for measuring the crystallographic orientation relationship of neighboring grains and the characteristics of grain boundaries using a goniometer of a transmission electron microscope are disclosed to check the orientation relationship between two crystals and the characteristics of grain boundaries with a small error in real time. An apparatus for measuring the orientation relationship between neighboring grains and the characteristics of grain boundaries by using a goniometer of a transmission electron stereoscope, the apparatus comprising a goniometer mounted at a transmission electron microscope and a measurement unit for revealing the characteristics of grain boundaries of a specimen by linear-algebraically interpreting the relationship between crystal axes and tilt axes of the specimen using the goniometer.