Goods Transport Facility Rail Width Adjuster Noise Reduction

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Solution Overview

Problem

The existing goods transport facility generates noise due to the collision of side rollers with rails in curved parts of the transportation path, limiting the flexibility of the layout and requiring extensive modifications to reduce noise.

Innovation Solution

Incorporating a rail width adjuster that reduces the gap between the side rollers and rails in transition regions and areas where the direction of the curve changes, preventing strong impacts and noise by maintaining continuous contact between the rollers and rails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the side roller is provided to limit lateral movement of the transport carriage, then the transport carriage is prevented from separating from the transportation path, but noise is generated due to strong collision with the rail in curved parts

Engineering Contradiction:
Improvelateral movement limitationVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The side roller is designed to be movable in the lateral direction rather than fixed, allowing it to dynamically adjust its position. This enables the side roller to maintain contact with the rail during curved movement without generating strong collision impacts, thus reducing noise while preserving lateral movement limitation functionality

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lateral position of the side roller is changed according to the curvature of the transportation path. By adjusting the lateral position parameter of the side roller based on whether the path is straight or curved, the system maintains reliable lateral limitation while avoiding strong collisions and noise generation in curved sections

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If the transition region from linear part to curved part is extended to reduce noise, then the side roller collision impact is reduced, but the flexibility of transportation path layout is limited

Engineering Contradiction:
ImprovenoiseVSAvoidlayout flexibility
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

Instead of extending the transition region, the side roller's lateral position is made dynamic to adapt to different path configurations. This allows noise reduction through controlled lateral movement adjustment rather than through geometric path design constraints, preserving layout flexibility

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lateral position parameter of the side roller is adjusted according to the path curvature rather than changing the physical dimensions of the transition region. This parameter-based solution reduces noise without imposing geometric constraints that would limit layout flexibility

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10669104B2Goods transport facility
Publication Date: 2020.06.02 DAIFUKU CO LTD
  • US10669104B2 patent drawing
  • US10669104B2 patent drawing
  • US10669104B2 patent drawing

AI summary

A goods transport facility for transporting goods along a transportation path including a curved part, and in particular a goods transport facility provided with a plurality of transport carriages that move along a pair of left and right rails, which are provided along the transportation path, so as to transport goods. A rail width adjusting mechanism capable of changing a rail width between the left and right rails and is provided in at least one of a curving region and an S-curve region in the curved part of the transportation path.