Ground Penetrating Radar for Real-Time Asphalt Density Prediction

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Solution Overview

Problem

Current methods for quality control of asphalt concrete during pavement construction are inadequate, as they are either destructive, time-consuming, inaccurate, or pose safety concerns, and they cannot provide real-time measurements of asphalt density and moisture content.

Innovation Solution

The use of ground penetrating radar (GPR) systems with a controller and mounting structure to provide real-time asphalt density and moisture content prediction, allowing for continuous monitoring and immediate adjustments during the compaction process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If coring method is used to measure asphalt density, then measurement accuracy is improved, but construction time increases and the method becomes destructive

Engineering Contradiction:
Improveasphalt density measurement accuracyVSAvoidconstruction time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces mechanical coring methods with ground penetrating radar (GPR) technology to measure asphalt density. The GPR system uses electromagnetic waves to detect density variations in the asphalt concrete without physical contact, eliminating the need for destructive coring and significantly reducing measurement time while maintaining accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary GPR sensing system that indirectly measures asphalt density through electromagnetic wave propagation characteristics. Instead of directly extracting and measuring core samples, the system uses radar waves to infer density properties, providing non-destructive real-time measurements during construction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If nuclear gauges are used to measure asphalt density, then measurement capability is improved, but safety concerns increase and construction is obstructed

Engineering Contradiction:
Improveasphalt density measurement capabilityVSAvoidsafety concerns and construction obstruction
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces nuclear gauge measurement systems with ground penetrating radar technology. The GPR system uses non-ionizing electromagnetic waves instead of radioactive sources, eliminating safety hazards associated with nuclear materials while maintaining the ability to measure asphalt density through dielectric property detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a portable, non-radioactive GPR system that can be quickly deployed and removed from the construction site. The system uses safe, non-hazardous electromagnetic energy that does not require special licensing or safety protocols, allowing free movement during construction without obstructing workflow.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of manufacture

If lawnmower-device method is used to predict density after compaction, then measurement is non-destructive, but real-time correction becomes impossible

Engineering Contradiction:
Improvenon-destructive measurement capabilityVSAvoidreal-time correction opportunity
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent implements preliminary density measurement capability by positioning GPR sensors on the compaction roller itself, allowing density assessment to occur during the compaction process rather than after. This enables real-time feedback and immediate correction of compaction issues before the asphalt cools and hardens.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent incorporates a feedback mechanism where GPR measurements taken during compaction are immediately processed and used to adjust compaction parameters in real-time. The system provides continuous monitoring and feedback to operators, enabling dynamic optimization of the compaction process while the material is still pliable.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables quick, accurate, and non-destructive measurements, reducing construction time and costs, and ensuring a longer service life for the asphalt concrete by ensuring optimal density and moisture levels.

Implementation Method 1

obtaining raw data from a ground penetrating radar sensing an asphalt concrete at a location

Methodology Applied
Scientific EffectElectromagnetic radiation: Radar

Data Source

PatentUS20250180493A1Methods and devices for providing real-time asphalt density and moisture content prediction with ground penetrating radar
Publication Date: 2025.06.05 THE BOARD OF TRUSTEES OF THE UNIV OF ILLINOIS
  • US20250180493A1 patent drawing
  • US20250180493A1 patent drawing
  • US20250180493A1 patent drawing

AI summary

Methods, apparatus, and storage medium for providing real-time asphalt density and/or moisture content prediction with ground penetrating radar. A method includes using raw data from a ground penetrating radar sensing an asphalt concrete at a location; processing the raw data to obtain processed data; determining an asphalt density of the asphalt concrete at the location based on the processed data according to an asphalt density prediction model; determining a compaction status of the asphalt concrete at the location based on the asphalt density and a target compaction threshold; and outputting the compaction status of the asphalt concrete at the location to an operator for determining whether to continue or stop compacting the asphalt concrete at the location. In another method, moisture content for cold recycling and existing asphalt concrete pavement is predicted in real-time from using raw from data of ground penetrating radar mounted on a vehicle.