GPS-Controlled Plant Protection Atomizer with Dynamic Airflow

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Solution Overview

Problem

Current phytosanitary treatment systems for tree crops lack precision and efficiency due to static distribution systems, reliance on operator skill, and potential for errors in pesticide dosage, leading to suboptimal distribution and environmental risks.

Innovation Solution

An atomizer equipped with a management system that uses GPS georeferencing, prescription maps, and automatic controls to optimize pesticide distribution based on plot-specific data, including volume and airflow adjustments, ensuring accurate and efficient application while minimizing operator error and environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a static distribution system with fixed nozzles is used, then the device complexity is reduced, but the manufacturing precision of pesticide distribution deteriorates

Engineering Contradiction:
Improvedistribution system complexityVSAvoidpesticide distribution precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements dynamic control of the distribution system by enabling variable operating pressure and adjustable airflow intensity through electronic controls, allowing the atomizer to adapt distribution parameters in real-time based on crop needs and environmental conditions, thereby achieving precise pesticide application without excessive system complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes physical parameters of the distribution process by allowing variation of liquid flow rate through pressure control and airflow intensity through turbine regulation, enabling precise adjustment of pesticide dosage and distribution pattern to match specific crop requirements while maintaining manageable device complexity

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If operator manual management of pesticide dosage is used, then the device complexity is reduced, but the reliability of pesticide distribution deteriorates

Engineering Contradiction:
Improvedosage management system complexityVSAvoidpesticide dosage accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system enables self-service operation by incorporating electronic controls that automatically manage pesticide dosage based on pre-set parameters and real-time sensor feedback, reducing reliance on operator skill and attention while ensuring consistent, accurate application throughout the work duration

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements feedback mechanisms through sensors that monitor distribution parameters and provide real-time data to the control system, allowing automatic adjustments to maintain precise pesticide dosage and enabling detection of system malfunctions or deviations from intended application rates

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If live target recognition through sensors is used, then the adaptability of the distribution system is improved, but the reliability deteriorates due to sensor malfunction risks

Engineering Contradiction:
Improvetarget-based distribution adaptabilityVSAvoiddistribution quality reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs preliminary action by pre-programming distribution parameters, prescription maps, and operational settings before field work begins, allowing the atomizer to execute reliable, pre-planned distribution patterns without continuous sensor dependency during operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent combines dynamic sensor-based target recognition with reliable pre-programmed fallback controls, allowing the system to adapt to real-time conditions when sensors function properly while maintaining reliable operation through pre-set parameters if sensor malfunctions occur

Inventive Principle:
Principle #15Dynamics

4Loss of substance

If precision distribution through automated control is implemented, then the loss of substance is reduced, but the device complexity increases

Engineering Contradiction:
Improvepesticide wasteVSAvoidautomated management system complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The system achieves precise pesticide application by dynamically adjusting parameters such as liquid flow rate, airflow intensity, and nozzle operation based on real-time conditions and pre-set prescription maps, minimizing pesticide waste through optimized dosage while maintaining automated control at manageable complexity levels

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces operator fatigue, minimizes pesticide waste, and ensures precise distribution by automating nozzle management and airflow adjustments, improving treatment quality and reducing contamination risks.

Implementation Method 1

a turbine unit (3) connectable to said motorization means (T) to receive the motion so as to move air and determine a flow of air

Methodology Applied
Scientific EffectAirflow:

Implementation Method 2

said turbine group (3) being connected to a plurality of diffusers (51, 52, 53) intended to atomise a mixture with the air flow received from the turbine unit (3)

Methodology Applied
Scientific EffectAtomization:

Implementation Method 3

a pump (2), connectable to said motorization means (T) to receive the motion, and connected at the inlet to said tank (40) and at the outlet to said plurality of diffusers (51, 52, 53)

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentEP4364562A1Apparatus and method for dispensing plant protection products
Publication Date: 2024.05.08 O C L L SRL
  • EP4364562A1 patent drawingFigure 1
  • EP4364562A1 patent drawing
  • EP4364562A1 patent drawing

AI summary

The invention relates to an apparatus (1) and a method for dispensing plant protection products on tree crops; the apparatus (1) comprises: a support structure that can be associated with a motorization means (T), a turbine group (3) capable of determining a flow of air, said turbine group (3) being connected to a plurality of diffusers (51 , 52, 53); a first tank (40); a pump (2); a central processing unit (UC) equipped with a memory (M) with a database relating to the areas to be treated on which to deliver the plant protection products and connected to a localization device (GPS); the central processing unit (UC) is connected to the pump (2) and/or to said turbine group (3) and/or to said plurality of diffusers (51, 52, 53) so as to regulate the delivery of plant protection products in function of the data contained in the memory (M) and the position detected by the localization device (GPS).