Graded-index optics for spherical aberration correction

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Solution Overview

Problem

Existing optical devices struggle to effectively compensate for variable spherical aberrations, particularly in applications like laser systems where aberrations can vary due to thermal lensing or non-linear optical effects, and current methods for compensating spherical aberrations are either expensive or limited in size and adaptability.

Innovation Solution

An optical apparatus with a refractive index varying as a fourth degree of distance from the optical axis, defined by the formula n(r)=n0+a·r2+b·r4, is used to correct spherical aberrations, allowing for easy polishing and adjustment to match specific aberration profiles, and can be integrated into optical paths to collimate beams and compensate for aberrations introduced by other lenses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If spherical lenses with uniform refractive index are used, then manufacturing is easy and cost-effective, but spherical aberration occurs causing poor focusing performance

Engineering Contradiction:
Improveease of manufactureVSAvoidfocusing precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating a non-uniform refractive index distribution within the lens material. The refractive index varies radially from the optical axis, with higher indices near the center and lower indices at the edges. This local variation in optical property allows different regions of the lens to correct spherical aberration while maintaining an overall spherical shape that is easy to manufacture.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the refractive index parameter spatially within the lens material. By gradienting the refractive index as a function of radial distance from the optical axis, the lens can correct spherical aberration without changing the external spherical geometry. This parameter change enables the lens to achieve diffraction-limited focusing while retaining manufacturing simplicity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If compound lenses with multiple spherical surfaces are used, then spherical aberration can be compensated, but device complexity and cost increase

Engineering Contradiction:
Improveaberration compensationVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the aberration compensation function from the geometric shape of the lens and embeds it within the refractive index distribution of a single spherical lens. Instead of using multiple spherical surfaces to correct aberration, the invention places the corrective function inside the material property of a single lens, eliminating the need for compound lens structures.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If aspherical surfaces are used, then spherical aberration is reduced, but manufacturing cost and complexity increase significantly

Engineering Contradiction:
Improveaberration correctionVSAvoidease of manufacture
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies local quality by creating a non-uniform refractive index distribution within the lens material. The refractive index varies radially from the optical axis, with higher indices near the center and lower indices at the edges. This local variation in optical property allows different regions of the lens to correct spherical aberration while maintaining an overall spherical shape that is easy to manufacture.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of changing the external shape of the lens to correct aberration (aspherical surfaces), the patent inverts the approach by changing the internal refractive index distribution while keeping the external shape simple and spherical. This inversion allows aberration correction without sacrificing manufacturing ease.

Inventive Principle:
Principle #13The other way round (Inversion)

4Ease of manufacture

If axial gradient-index lenses are used, then spherical aberration is reduced and manufacturing is simplified, but adaptability to variable aberrations is limited

Engineering Contradiction:
Improveease of manufactureVSAvoidaberration adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the refractive index distribution tunable and adjustable. The gradient-index parameter can be modified to adapt to different aberration conditions, such as varying thermal lens effects or different laser wavelengths. This dynamic capability allows a single lens design to serve multiple applications with different aberration characteristics.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces spherical aberrations, improving the quality of optical beams by allowing for precise compensation of aberrations, achieving diffraction-limited performance and adaptability to varying aberration conditions, as demonstrated by improved optical path differences and spot size reductions.

Implementation Method 1

an aberration corrector having an optical axis disposed generally along the collimated optical beam, and a refractive index n varying with a distance r from the optical axis

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS9703099B2Reducing optical aberrations with graded-index optics
Publication Date: 2017.07.11 WELLS FARGO BANK NA
  • US9703099B2 patent drawing
  • US9703099B2 patent drawing
  • US9703099B2 patent drawing

AI summary

An aberration corrector and a method to reducing a spherical aberration are disclosed. The aberration corrector has a radial, rotationally symmetric variation of refractive index including a term varying in proportion to a fourth degree of a distance from the optical axis. Since the spherical aberration causes a wavefront deviation proportional to the fourth degree of distance from the optical axis, the spherical aberration can be reduced by the aberration corrector when its thickness causes the exact amount of the phase delay corresponding to the wavefront deviation, but with an opposite sign.