Motor Grader Blade Hook Attachment Mechanism
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Solution Overview
Problem
The existing motor grader designs complicate the replacement of blades due to the need to move them in a longitudinal direction with the guide rail, making the process cumbersome and inefficient.
Innovation Solution
A motor grader work implement featuring a shift cylinder assembly with an extensible and retractable blade shift cylinder, a rail that moves reciprocally with the shift cylinder, and a support member allowing the blade to be removably attached, utilizing hooks for secure attachment and detachment, simplifying the replacement process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the blade is attached to the retainer assembly with a guide rail, then the blade can be securely held, but the blade replacement process becomes complicated requiring movement in longitudinal direction
Solution Approach 1:
The attachment system is segmented into separate functional components: the retainer assembly with hook reception portion and the blade with hook. This segmentation allows the blade to be independently attached and detached without moving the entire guide rail assembly, simplifying the replacement process while maintaining secure attachment through the dedicated hook mechanism.
Solution Approach 2:
The guide rail is extracted from the attachment function, leaving only the essential hook and hook reception portion for blade attachment. This extraction eliminates the complexity of moving the guide rail during blade replacement, as the rail is no longer part of the attachment mechanism. The attachment is achieved through the simplified hook engagement with the hook reception portion.
2Ease of repair
If the blade is moved in longitudinal direction with guide rail for detachment, then the blade can be removed from retainer assembly, but operations become complicated and time-consuming
Solution Approach 1:
The detachment operation is segmented into a simple hook unhooking action rather than requiring movement of the entire blade and guide rail assembly. The hook and hook reception portion are designed as separate, easily disengaged components, allowing rapid blade removal without time-consuming longitudinal movements.
Solution Approach 2:
Instead of moving the blade longitudinally to achieve detachment, the invention inverts the approach by designing a hook mechanism that can be easily unhooked from the hook reception portion. The detachment is achieved through the reverse action of hooking - simply releasing the hook engagement - rather than through mechanical movement, significantly reducing the time required for blade replacement.
Data Source
AI summary
A work implement of a motor grader in which a blade can readily be replaced includes a shift cylinder assembly and a blade. The shift cylinder assembly includes a blade shift cylinder and a rail which carries out reciprocating motion with extending and retracting of the blade shift cylinder. The blade is removably attached to the shift cylinder assembly. The blade includes a hook and the shift cylinder assembly includes a hook reception portion. The hook is hooked on the hook reception portion.


