Motor Grader Shutter and Notification Unit for Windrow Management

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Solution Overview

Problem

During snow removal operations by a motor grader, windrows are formed on the sides, obstructing traffic and requiring timely notification to following vehicles about the status of snow removal work, as existing systems lack an efficient method to communicate this information effectively.

Innovation Solution

A work vehicle equipped with a blade, a shutter that can be positioned to either form or prevent windrows, and a notification unit, including a display unit and controller, to automatically change the displayed information based on the shutter's position, allowing for timely communication of the vehicle's status to surrounding vehicles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the shutter is closed to prevent windrow formation for traffic flow, then traffic obstruction is reduced, but following vehicles cannot be notified of the work status

Engineering Contradiction:
Improvetraffic flowVSAvoidwork status notification
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The notification unit provides feedback to following vehicles about the shutter status and work vehicle state, enabling them to understand whether the blade is forming windrows or not, thus maintaining informed traffic flow decisions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The notification unit acts as an intermediary between the work vehicle's shutter system and following vehicles, transmitting status information (work in progress, windrow formation, shutter position) to enable informed driving decisions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If the shutter position is manually monitored and notified, then work status can be communicated, but operator workload increases

Engineering Contradiction:
Improvework status notificationVSAvoidoperator workload
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The notification unit automatically detects shutter position and work vehicle status, and autonomously displays appropriate messages without requiring operator intervention, making the system self-servicing

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual monitoring and notification process is replaced by an automated electronic notification system that uses sensors and controllers to detect shutter position and communicate status, substituting mechanical/operator-based systems with automated electronics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If the notification unit provides detailed work status information, then following vehicles can make informed decisions, but the system complexity increases

Engineering Contradiction:
Improvework status informationVSAvoidnotification system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The notification unit serves multiple functions: displaying shutter position, indicating work in progress status, and showing windrow formation state, thereby providing comprehensive information through a single integrated device

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple notification functions (shutter position display, work status indication, windrow formation alert) are merged into a single notification unit, consolidating information delivery components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10759337B2Work vehicle
Publication Date: 2020.09.01 KOMATSU LTD
  • US10759337B2 patent drawing
  • US10759337B2 patent drawing
  • US10759337B2 patent drawing

AI summary

A work vehicle includes a blade, a shutter, a notification unit, and a controller. The blade includes a lower end. The shutter is attached to the blade. The shutter can be alternatively disposed at a first position at which the shutter protrudes forward from the lower end of the blade or at a second position at which the shutter is farther away from the lower end than at the first position. The notification unit is configured to notify surroundings of the work vehicle about information of the work vehicle. The controller is configured to change information notified by the notification unit in accordance with an arrangement of the shutter at one of the first position and the second position.