Gradient Amplifier Driver Modules for MRI Thermal Management

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Solution Overview

Problem

Current gradient amplifiers for MRI systems face issues with uneven thermal distribution, low device utilization, poor reliability, and complex system expansion due to their silicon-based full-bridge converter technology, which struggles with high current slew rates and precise, stable output requirements.

Innovation Solution

A gradient amplifier driver stage circuit with identical full-bridge amplifier topologies across modules, connected in series and parallel configurations, utilizing wide band gap devices and a control method that dynamically adjusts module grouping and operating modes based on thermal and current reference signals to optimize performance and simplify control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high-low voltage bridges cascade structure is used, then high voltage output capability is achieved, but thermal distribution becomes uneven

Engineering Contradiction:
Improvehigh voltage output capabilityVSAvoidthermal distribution
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The gradient amplifier is divided into multiple independent driver modules (first, second, third, fourth modules), each with its own full-bridge converter. These modules are connected in series to achieve high voltage output while distributing thermal load across separate physical units, thereby solving both the high voltage requirement and thermal distribution issue simultaneously.

Inventive Principle:
Principle #1Segmentation

2Power

If high-low voltage bridges cascade structure is used, then high voltage output is achieved, but device utilization becomes low

Engineering Contradiction:
Improvehigh voltage outputVSAvoiddevice utilization
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

Each driver module is designed with identical full-bridge converter topology that can operate across the entire working range (both high and low voltage conditions). This universal design eliminates the need for separate high-voltage and low-voltage bridge structures, allowing all devices to be utilized effectively across all operating conditions and improving overall device utilization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If high-low voltage bridges cascade structure is used, then high voltage output capability is achieved, but system reliability deteriorates

Engineering Contradiction:
Improvehigh voltage output capabilityVSAvoidsystem reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system is segmented into four independent driver modules, each with its own full-bridge converter and control circuitry. This modular architecture isolates potential failure points, so that a malfunction in one module does not necessarily cause system-wide failure, thereby improving reliability while maintaining high voltage output capability through series connection.

Inventive Principle:
Principle #1Segmentation

4Power

If high-low voltage bridges cascade structure is used, then high voltage output is achieved, but system expansion becomes complicated

Engineering Contradiction:
Improvehigh voltage outputVSAvoidsystem expansion complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The gradient amplifier employs a modular segmented structure with four identical driver modules that can be independently controlled. This segmentation enables flexible system expansion by adding or removing modules in series, and allows independent optimization of each module, thereby simplifying system expansion while achieving high voltage output capability.

Inventive Principle:
Principle #1Segmentation

5Speed

If current gradient amplifiers are used, then high current slew rate is achieved, but output precision and stability deteriorate

Engineering Contradiction:
Improvecurrent slew rateVSAvoidoutput precision and stability
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The control method dynamically adjusts the operation of different driver modules based on real-time conditions. During high slew rate phases, multiple modules operate simultaneously to provide high voltage. During precision maintenance phases, the system can reduce the number of active modules or adjust their operation to minimize thermal effects and improve stability, thereby achieving both high slew rate and output precision through dynamic adaptation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10753993B2Gradient amplifier driver stage circuit, gradient amplifier system and control method thereof
Publication Date: 2020.08.25 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US10753993B2 patent drawing
  • US10753993B2 patent drawing
  • US10753993B2 patent drawing

AI summary

A gradient amplifier driver stage circuit includes: a gradient coil and a plurality of gradient driver modules electrically cascaded with each other and forming an output end, the output end being electrically connected to the gradient coil, wherein each gradient driver module includes a pre-stage power supply and a bridge amplifier connected in parallel, output voltage of the pre-stage power supplies of the plurality of gradient driver modules are the same, and each gradient driver module is configured to provide an inductive voltage drop and a resistive voltage drop on the gradient coil.