Gradient Coil Assembly Stray Field Reduction

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Solution Overview

Problem

Conventional gradient coil assemblies in MRI devices generate stray fields that induce eddy currents and heat in superconducting main field coil assemblies, leading to image quality disturbances and increased energy consumption due to the need for active shielding, which complicates device construction and efficiency.

Innovation Solution

Designing gradient coil assemblies without active shielding by limiting the longitudinal extension of gradient coil conductors to avoid stray fields on superconducting coils, using high-density return conductor segments, and omitting force compensation conductors to reduce inductance and heat generation, thereby minimizing stray fields and thermal losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If active shielding coils are added radially outside the gradient coils, then stray fields affecting superconducting coils are reduced, but device complexity and room requirements increase significantly

Engineering Contradiction:
Improvestray fields affecting superconducting coilsVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts and removes the active shielding layer from the gradient coil assembly, designing gradient coils that inherently minimize stray fields without requiring additional shielding coils. This eliminates the complex radial shielding structure while maintaining protection of superconducting coils through optimized gradient coil conductor positioning and geometry.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the geometric parameters and conductor distribution of the gradient coils themselves to minimize stray field generation at the location of superconducting coils. By optimizing the spatial arrangement and dimensions of gradient coil conductors, the system achieves reduced stray fields without adding shielding components.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If actively shielded gradient coil assemblies are used, then stray fields are reduced, but energy consumption increases due to additional current and voltage supplied to shielding conductors

Engineering Contradiction:
Improvestray fieldsVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent removes the active shielding layer entirely, eliminating the additional energy consumption associated with powering shielding conductors. The gradient coils are redesigned to inherently minimize stray fields through optimized conductor positioning, removing the need for separate energy-consuming shielding systems.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If gradient coil conductors are extended longitudinally to improve gradient performance, then gradient field quality improves, but stray fields on superconducting coils increase

Engineering Contradiction:
Improvegradient field qualityVSAvoidstray fields on superconducting coils
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies different conductor densities and configurations to different regions of the gradient coils. By optimizing the local conductor distribution in specific longitudinal and radial zones, the system achieves high gradient field quality in the imaging region while minimizing stray field generation in regions affecting superconducting coils.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the spatial distribution of gradient coil conductors across multiple dimensions (longitudinal, radial, and azimuthal directions). By carefully controlling conductor positioning in three-dimensional space, the system achieves superior gradient performance while minimizing stray fields through sophisticated geometric optimization rather than simple longitudinal extension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces stray fields and heat deposition on superconducting coils, eliminates the need for active shielding, and provides design freedom by reducing inductance and energy consumption, while maintaining image quality and allowing for more compact and efficient gradient coil assemblies.

Implementation Method 1

the gradient coils adapted to generate a linear magnetic field gradient in a corresponding, in particular cartesian, direction

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the main field (also main magnetic field BO) is generated by a superconducting main field coil assembly. To maintain the superconducting state

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Implementation Method 3

the stray fields induce eddy currents in conductive material. Such eddy currents (and hence the stray fields) have two main effects

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 4

the stray fields induce eddy currents in conductive material

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 5

eddy currents produce ohmic heat

Methodology Applied
Scientific EffectOhmic heating: Joule Heating

Data Source

PatentUS20240004010A1Magnetic Resonance Imaging Device with a Gradient Coil Assembly
Publication Date: 2024.01.04 SIEMENS HEALTHINEERS AG
  • US20240004010A1 patent drawing
  • US20240004010A1 patent drawing

AI summary

A magnetic resonance imaging (MRI) device may include a superconducting main field coil assembly inside a vacuum vessel of a cryogenic assembly and a cylindrical gradient coil assembly. The vacuum vessel may define a cylindric patient bore in which a homogeneity volume of a main field created by the superconducting main field coil assembly is located. The superconducting main field coil assembly includes multiple superconducting coils including at least two main superconducting coils located in opposing longitudinal end regions of the cryogenic assembly. The cylindrical gradient coil assembly may have at least one transversal gradient coil and may be located inside the cylindric patient bore. The transversal gradient coil may generate a gradient field perpendicular to a longitudinal direction of the patient bore. Conductors of the transversal gradient coil may only extend in a longitudinal conductor region between the two longitudinal end regions.