Gradient-Doped SiOx Anode Material for Volume Expansion Relief

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Solution Overview

Problem

The industrialization of Silicon-based negative electrode materials for lithium-ion batteries is hindered by poor cycling performance due to significant volume expansion during lithium intercalation and deintercalation, leading to inefficient first-cycle charge and discharge and reduced cycle life.

Innovation Solution

A negative electrode material with a metal element gradient-doped in a concentration-gradient manner, where the metal element content decreases from the surface to the core, providing a space for volume expansion and alleviating stress accumulation, thereby improving cycling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If SiOx is used as negative electrode material to reduce volume expansion compared to silicon, then volume expansion is reduced, but first-cycle efficiency drops below 75% due to irreversible lithium oxide formation

Engineering Contradiction:
Improvevolume expansionVSAvoidfirst-cycle efficiency
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent applies gradient doping where the metal element concentration varies spatially from surface to core, creating different local compositions: higher metal content at surface to prevent lithium oxide formation and improve first efficiency, lower metal content at core to maintain capacity. This local quality variation resolves the contradiction between first-cycle efficiency and volume expansion control.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite material system combining SiOx with gradient-doped metal elements (such as Al, Mg, Li, Mn, Fe, Co, Ni, Cu, or Zn). This composite structure leverages the beneficial properties of both SiOx (lower volume expansion than silicon) and the doped metal elements (improved first efficiency and cycling performance), resolving the technical contradiction.

Inventive Principle:
Principle #40Composite materials

2Reliability

If uniform doping is used to improve first efficiency, then first efficiency improves, but volume expansion stress accumulates rapidly reducing cycling performance

Engineering Contradiction:
Improvefirst efficiencyVSAvoidcycling performance
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The gradient doping profile creates local quality differences: surface regions with higher metal content to improve first efficiency, and core regions with lower metal content to accommodate volume expansion. This spatial variation in doping concentration allows the material to simultaneously achieve good first efficiency and maintain structural integrity during cycling, resolving the contradiction between first efficiency and cycling performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the doping concentration parameter from uniform to gradient distribution. By varying the metal element concentration as a function of position (higher at surface, lower at core), the material properties are optimized to balance first efficiency improvement with volume expansion management, thereby improving cycling performance while maintaining high first efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If high metal element doping is used to improve first efficiency, then first efficiency improves, but volume expansion increases due to metal element expansion

Engineering Contradiction:
Improvefirst efficiencyVSAvoidvolume expansion
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The gradient doping strategy places higher metal element concentrations at the surface where they improve first efficiency by preventing lithium oxide formation, while maintaining lower metal concentrations in the core to minimize volume expansion. This local quality differentiation resolves the contradiction between improving first efficiency through doping and controlling overall volume expansion.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gradient doping method effectively slows down volume expansion and enhances cycling performance by allowing slow pressure release, resulting in improved first-cycle efficiency and extended cycle life compared to uniformly doped materials.

Implementation Method 1

the process of lithium deintercalation is accompanied by about 300% volume expansion

Methodology Applied
Scientific EffectVolume expansion: Thermal Expansion

Implementation Method 2

provides a space for the expansion of SiOx particles, so as to realize slow pressure release, thus slowing down the accumulation of stress

Methodology Applied
Scientific EffectPressure release: Stress Relaxation

Implementation Method 3

slowing down the accumulation of stress, and helping to alleviate the negative impact of volume expansion and improve the cycling performance of materials

Methodology Applied
Scientific EffectStress accumulation: Fatigue

Data Source

PatentUS20230369572A1Negative electrode material on which metal element is gradient-doped and application thereof
Publication Date: 2023.11.16 LIYANG TIANMU PILOT BATTERY MATERIAL TECH CO LTD
  • US20230369572A1 patent drawing

AI summary

A negative electrode material on which a metal element is gradient-doped and an application thereof. The negative electrode material comprises a granular silica/M composite material on which a metal element M is gradient-doped. The general formula of the silica is SiOx, wherein 0<x<2. The metal element M comprises one or more among Na, Mg, Al, Li, Mn, Fe, Co, Ni, Cu, or Zn. In the negative electrode material, the content of the metal element M gradually decreases from the surface to the core, presenting a doping distribution having a continuous concentration gradient. The general chemical formula of the silica/M composite material is SiMyOz, wherein 0<y<10 and 0<z<10.