Gradient Raised Frame Structure for High-Q FBAR Resonators

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Solution Overview

Problem

Existing film bulk acoustic resonators (FBARs) face challenges in maintaining a high quality factor (Q) due to leakage of laterally propagating modes and mode conversion from main mode to lateral modes.

Innovation Solution

Incorporating a gradient raised frame (GRF) in the FBAR device, which is positioned relative to the metal layers and piezoelectric layer, helps improve reflection of lateral mode waves and reduces conversion of main mode waves into lateral mode waves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional FBAR structure is used, then the device is simple in structure, but the quality factor is reduced due to lateral mode leakage and mode conversion

Engineering Contradiction:
Improvequality factorVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The raised frame is segmented into multiple sections with different heights, creating a gradient structure. This segmentation allows the frame to progressively reflect lateral mode waves at different positions, improving reflection efficiency while maintaining a manageable structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The raised frame extends in the vertical dimension above the piezoelectric layer, creating a three-dimensional gradient structure. This dimensional addition provides extra space for wave reflection without increasing the lateral footprint of the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If lateral mode reflection is improved, then mode conversion is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvemode reflection efficiencyVSAvoidframe structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different sections of the raised frame have different heights, creating local variations in the structure. This local quality differentiation allows each section to serve a specific function in reflecting lateral mode waves at different positions, improving overall reflection efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The gradient raised frame creates a dynamic interaction with propagating waves, where the varying height profile continuously adapts to reflect waves at different positions along the propagation path, rather than relying on a single static reflection point.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of gradient raised frames enhances the quality factor (Q) of the FBAR device by increasing mode reflection and reducing mode conversion, thereby improving the resonator's filtering functionality.

Implementation Method 1

configured to improve reflection of lateral mode waves

Methodology Applied
Scientific EffectAcoustic wave reflection: Reflection

Implementation Method 2

reduce conversion of main mode waves into lateral mode waves

Methodology Applied
Scientific EffectAcoustic mode conversion:

Data Source

PatentUS12316296B2Methods related to gradient raised frames in film bulk acoustic resonators
Publication Date: 2025.05.27 SKYWORKS GLOBAL PTE LTD
  • US12316296B2 patent drawing
  • US12316296B2 patent drawing
  • US12316296B2 patent drawing

AI summary

Methods related to gradient raised frames in film bulk acoustic resonators. According to certain aspects, a method for fabricating a film bulk acoustic resonator device can include: forming a first metal layer over a substrate; forming a piezoelectric layer; forming a second metal layer, the piezoelectric layer positioned between the first and second metal layers; and forming a gradient raised frame implemented relative to one of the first and second metal layers and configured to improve reflection of lateral mode waves and to reduce conversion of main mode waves into lateral mode waves.