Gradient Index Fiber Beam Stability

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Solution Overview

Problem

Conventional optical fiber beam delivery systems often produce non-uniform and variable beam fluxes due to inherent non-uniformities and sensitivity to fiber bending, which can alter the beam flux significantly.

Innovation Solution

The use of gradient index fibers with a cladding and core that have a refractive index difference of at least 0.04, combined with a combiner lens to overlap optical fluxes from multiple laser diodes at different angles, ensures a stable and uniform beam flux distribution, even when the fiber is bent or moved.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional optical fibers are used for beam delivery, then the system is simple and inexpensive, but the beam flux becomes non-uniform and variable

Engineering Contradiction:
Improvebeam flux stabilityVSAvoidfiber structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a gradient index core where the refractive index varies spatially (higher at the center, lower at the edges) rather than being uniform throughout. This localized variation in optical properties at different positions within the core enables uniform beam flux distribution while maintaining overall system simplicity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the refractive index parameter across the core radius to resolve the contradiction. By making the refractive index a function of radial position (n(r) decreasing from center to edge), the system achieves uniform beam flux and improved reliability without significantly increasing device complexity

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the fiber is bent or moved, then the system becomes more adaptable, but the beam flux becomes non-uniform

Engineering Contradiction:
Improvefiber positioning flexibilityVSAvoidbeam flux uniformity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The gradient index structure creates local quality variations that guide light propagation paths. When the fiber is bent or moved, this localized refractive index gradient compensates for positional changes, maintaining beam flux uniformity while preserving fiber adaptability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent designs the gradient index profile in advance to compensate for potential fiber bending or movement. The refractive index gradient is configured beforehand to counteract the effects of positional changes, ensuring beam flux uniformity is maintained even when the fiber is moved or bent

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a stable and uniform optical power distribution with minimal variation, maintaining high output power and maintaining stability across different fiber positions and orientations.

Implementation Method 1

a gradient index fiber including a cladding and a gradient index core such that a numerical aperture defined by a core/cladding refractive index difference is at least about 0.04

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a numerical aperture defined by a core/cladding refractive index difference is at least about 0.04

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS8483533B1Fiber-coupled laser diode illumination systems with stable beam propagation
Publication Date: 2013.07.09 NLIGHT INC
  • US8483533B1 patent drawing
  • US8483533B1 patent drawing
  • US8483533B1 patent drawing

AI summary

Optical illuminators comprise optical fibers having a gradient index core and a cladding selected so that a refractive index difference at a core/cladding interface provides a numerical aperture less than, greater than, or equal to a numerical aperture of the gradient index core. In some examples, a maximum refractive index difference in the gradient index core is substantially the same as, less than, or greater than the refractive index difference at the core/cladding interface. Illuminators based on such fibers are configured to produce optical beams with a laser diode or diode array, and to provide stable, approximately Gaussian optical fluxes at a fiber output surface.