Gradient Index Waveguide Vertical Mode Conversion

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Solution Overview

Problem

The challenge in optical mode conversion and vertical displacement between semiconductor optical waveguides and optical fibers is hindered by the complexity and cost of existing solutions, such as waveguide tapers, which occupy significant space on photonic chips and are difficult to implement.

Innovation Solution

A semiconductor optical waveguide device is manufactured using a gradient index waveguide with a transversal bell-shaped refractive index profile, combined with step index waveguides, to form an optical path that enables efficient mode size conversion and vertical displacement, achieved through epitaxial growth and recess formation, allowing for a compact and reproducible design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If waveguide tapers are used for mode size conversion, then optical mode transformation is achieved, but the device occupies considerable area on photonic chip

Engineering Contradiction:
Improveoptical mode transformationVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from planar 2D waveguide mode conversion to 3D vertical mode conversion using stacked waveguide layers. The gradient index waveguide is formed in a vertical recess, enabling mode size transformation along the vertical dimension rather than requiring long horizontal tapers, thus reducing the horizontal footprint on the photonic chip.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a gradient index profile where the refractive index varies continuously in the vertical direction. This parameter change enables adiabatic mode transformation between different mode sizes without requiring long interaction lengths, achieving compact mode conversion by controlling the refractive index distribution rather than relying on geometric tapering.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If waveguide tapers are used for mode conversion, then optical coupling is achieved, but the implementation is costly and difficult in production environment

Engineering Contradiction:
Improveoptical couplingVSAvoidmanufacturability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The gradient index waveguide is formed by controlling the composition gradient during epitaxial growth, specifically varying the indium content in InGaAsP layers. This parameter control during a standard semiconductor fabrication process enables precise refractive index profiling without requiring complex post-processing or specialized equipment, making the solution manufacturable and reproducible.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/geometric approach of physical waveguide tapers with a material-based gradient index structure. Instead of mechanically varying the waveguide geometry, the refractive index is varied through compositional gradient in the semiconductor material, enabling mode conversion through material properties rather than structural shaping.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If vertical couplers are used for mode conversion, then optical coupling between waveguides is achieved, but the device complexity increases

Engineering Contradiction:
Improveoptical couplingVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the mode conversion function and the optical coupling function into a single gradient index waveguide structure. The same vertical waveguide with gradient index profile simultaneously performs both mode size transformation and vertical displacement, eliminating the need for separate vertical coupler components and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The gradient index waveguide serves multiple functions: it performs mode size conversion, vertical displacement, and optical coupling between different waveguide layers. This multi-functional design eliminates the need for separate specialized components for each function, simplifying the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a significantly reduced physical size of the optical waveguide device, enabling efficient mode size transformation and vertical displacement with minimal optical losses, suitable for integration with photonic integrated circuits and optical fibers.

Implementation Method 1

a gradient index waveguide comprising a local refractive index depending on a growth parameter, wherein the growing comprises varying the growth parameter so as to gradually increase the local refractive index to a maximum value, and then to gradually decrease the local refractive index

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

growing on a substrate a base waveguide comprising one of: i) a gradient index waveguide... wherein the growing comprises varying the growth parameter

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS9885830B2Semiconductor optical waveguide device
Publication Date: 2018.02.06 WELLS FARGO BANK NA
  • US9885830B2 patent drawing
  • US9885830B2 patent drawing
  • US9885830B2 patent drawing

AI summary

A semiconductor waveguide optical device and a method of manufacturing of a semiconductor optical device are disclosed. The semiconductor waveguide optical device may include a gradient index waveguide for mode conversion and/or vertical translation of optical modes of step-index waveguides, which may be disposed on or over a same substrate as the gradient index waveguide. The gradient index waveguide may be epitaxially grown.