Gradiometer with Mirror-Symmetric Coils for Conductivity Measurement

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Solution Overview

Problem

Gradiometers used for measuring electrical conductivity are affected by conductive objects in their environment, such as metal containment walls, which generate disturbing eddy currents that interfere with the measurement signals.

Innovation Solution

A gradiometer design featuring a central transmitting coil and mirror-symmetrically arranged receiving coils, inductively coupled and positioned through a non-conductive containment opening, allows for the measurement of conductivity differences between the medium inside and outside the containment by inducing and comparing voltages in the coils, while minimizing the impact of eddy currents and signal suppression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a gradiometer is used to measure electrical conductivity, then measurement precision is improved, but the measurement is disturbed by eddy currents generated in metal containment walls

Engineering Contradiction:
Improveconductivity measurement precisionVSAvoideddy current interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a non-conductive containment wall as an intermediary barrier between the gradiometer and the conductive medium. This non-conductive wall prevents eddy currents from being generated in the containment structure itself, thereby eliminating the harmful interference while still allowing the gradiometer to measure conductivity through the wall. The non-conductive material acts as a mediator that blocks the harmful electromagnetic coupling while preserving the measurement function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the harmful conductive path from the containment structure by using a non-conductive wall. Instead of having the containment wall made of conductive material that generates eddy currents, the design removes the conductive property from the wall itself, thereby extracting the source of interference while maintaining the structural containment function.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If the gradiometer is positioned close to the containment wall for accurate measurement, then measurement precision is improved, but signal suppression from eddy currents increases

Engineering Contradiction:
Improveconductivity measurement precisionVSAvoidsignal suppression
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The non-conductive containment wall serves as an intermediary that allows the gradiometer to be positioned close to the containment structure without generating harmful eddy currents. The wall mediates between the gradiometer and the conductive medium, enabling close positioning for high measurement precision while preventing signal suppression through eddy current generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If a non-conductive containment wall is used to eliminate eddy currents, then harmful factors are reduced, but the containment structure loses electrical conductivity

Engineering Contradiction:
Improveeddy current interferenceVSAvoidcontainment electrical properties
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The containment system is segmented into functional zones: the non-conductive containment wall provides structural containment and electromagnetic isolation, while separate non-conductive electrodes are introduced to provide the necessary electrical conductivity for measurement. This segmentation allows each component to optimize its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Non-conductive electrodes act as intermediaries that bridge the gap between the non-conductive containment wall and the conductive medium. These electrodes provide the necessary electrical pathway for conductivity measurement while maintaining the non-conductive barrier of the containment wall, thus resolving the contradiction between eliminating eddy currents and maintaining electrical conductivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables precise and reproducible conductivity measurements within metal containments by isolating the gradiometer from the containment wall and effectively subtracting the larger signal from the receiving coils, resulting in a clear difference voltage that accurately determines the electrical conductivity of the medium.

Implementation Method 1

Via the transmitting coil, an electromagnetic alternating field is produced, which acts on charged particles—e.g. ions—in the liquid medium, and brings about a corresponding electrical current flow in the medium. Via this electrical current flow, also on the receiving coil, an electromagnetic field arises, which induces a received signal (induction voltage) in the receiving coil according to Faraday's law of induction.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Especially metal objects, e.g. a containment wall, can act in a disturbing manner on the measurement, since eddy currents are generated in them, which bring about a disturbance signal, which is superimposed on the actual measurement signal.

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentUS9103857B2Gradiometer for determining the electrical conductivity of a medium contained in a containment
Publication Date: 2015.08.11 ENDRESS HAUSER CONDUCTA GESELLSCHAFT FUER MESS UND REGELTECHNIK MBH CO KG
  • US9103857B2 patent drawing
  • US9103857B2 patent drawing
  • US9103857B2 patent drawing

AI summary

A gradiometer for determining electrical conductivity of a medium contained in a containment, comprising: at least a first electrical coil, a second electrical coil and a third electrical coil, wherein the first coil is embodied as a transmitting coil, wherein the second and third coil are embodied as receiving coils; and a holding apparatus. The first, second and third coils are wound on the holding apparatus. The holding apparatus is arranged through a containment opening in a containment wall in such a manner that the first coil is positioned centrally with respect to the containment wall. The second and third coils are arranged mirror symmetrically to the first coil and are inductively coupled with the first coil.