Neural Grain Bin Inversion for Calibration-Free Moisture Estimation

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Solution Overview

Problem

Existing electromagnetic inversion systems for grain bin monitoring require calibration with experimental data and accurate prior information, which is challenging in inaccessible environments, and computationally expensive methods like phaseless parametric inversion are time-consuming.

Innovation Solution

A neural network-based parametric inversion system trained on synthetic data processes uncalibrated electromagnetic data to estimate grain volume and moisture content, eliminating the need for calibration and reducing computational time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electromagnetic inversion systems use traditional calibration methods with experimental data, then measurement precision is improved, but device complexity and ease of operation deteriorate due to requiring physical access and prior information

Engineering Contradiction:
Improvegrain parameter determination accuracyVSAvoidcalibration accessibility
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent uses synthetic data that copies the characteristics of experimental calibration data without requiring physical access to calibration targets. The synthetic training set replicates the electromagnetic responses and grain parameters that would be obtained from real measurements, allowing the neural network to learn calibration relationships virtually. This eliminates the need for physical calibration objects while maintaining measurement accuracy.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical/physical calibration process with a computational approach. Instead of physically introducing calibration targets into the grain bin and collecting experimental data, the system uses synthetic data generation and neural network training to establish the calibration model. This substitution of physical calibration with computational modeling resolves the accessibility problem.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If phaseless parametric inversion is used to determine grain parameters, then measurement precision is improved, but productivity deteriorates due to computational expense and time consumption

Engineering Contradiction:
Improvegrain parameter determination accuracyVSAvoidprocessing speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent performs preliminary action by pre-training the neural network offline using synthetic data that covers the full range of possible grain conditions. This pre-computation phase creates a ready-to-use model that can rapidly process real measurements without requiring expensive iterative calculations at the time of measurement. The heavy computational work is done beforehand, enabling fast real-time operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces expensive, time-consuming iterative inversion calculations with a lightweight neural network inference process. The neural network, once trained, provides rapid predictions with minimal computational resources, effectively substituting the heavy computational machinery of traditional inversion methods with a efficient approximation that delivers similar accuracy much faster.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides rapid and accurate determination of grain parameters, significantly faster than traditional methods, enabling efficient grain inventory management without the need for physical access or prior information.

Implementation Method 1

receive first electromagnetic data at a plurality of frequencies

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS12560559B2Stored grain inventory management neural network
Publication Date: 2026.02.24 UNIVERSITY OF MANITOBA
  • US12560559B2 patent drawing
  • US12560559B2 patent drawing
  • US12560559B2 patent drawing

AI summary

In one embodiment, a system, comprising: one or more processors; and a memory comprising instructions, wherein the one or more processors are configured by the instructions to: receive first electromagnetic data at a plurality of frequencies; process the first electromagnetic data; and generate prediction parameters by passing the processed first electromagnetic data through a neural network trained on data corresponding to a synthetic training set, the prediction parameters corresponding to a container and contents located within the container.