Grain-Boundary-Doped Solid-State Cathode for Faster Li-Ion Diffusion

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Solution Overview

Problem

Solid-state electrochemical cells face challenges in promoting faster lithium ion diffusion within cathode materials due to negative reactions with added ion diffusing materials, leading to underperformance in practical applications.

Innovation Solution

A solid-state cathode with elemental dopants such as Zr, Y, Sc, Si, Ti, La, Hf, Nb, Ta, Mo, W, B, Mn, Al, Mg, Cl, and F residing in grain boundaries of lithium transition metal-based materials, enhancing ion diffusion and mechanical robustness without using liquid, gel, or polymer materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If ion diffusing materials are added to promote faster lithium ion diffusion in solid-state cathode, then ion diffusion speed is improved, but negative reactions occur with cathode material causing decreased electrochemical performance

Engineering Contradiction:
Improvelithium ion diffusion speedVSAvoidelectrochemical performance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies local quality by concentrating dopant elements specifically at grain boundaries rather than uniformly distributing them throughout the cathode material. This localized doping strategy enhances lithium ion diffusion pathways at critical interfaces while minimizing bulk material reactions that could degrade electrochemical performance. The grain boundary region serves as a specialized zone with different compositional properties optimized for ion transport.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by introducing dopant elements that modify the physical and chemical parameters of grain boundaries. These dopants alter the electronic structure, reduce grain boundary resistance, and enhance ionic conductivity at interfaces. By changing compositional parameters locally at grain boundaries, the patent achieves faster ion diffusion without the harmful effects of adding extraneous ion diffusing materials throughout the bulk cathode.

Inventive Principle:
Principle #35Parameter changes

2Speed

If dopant concentration is increased to enhance ion diffusion, then ion diffusion is improved, but cathode purity decreases

Engineering Contradiction:
Improveion diffusionVSAvoidcathode purity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent maintains high cathode purity by confining dopant elements to grain boundary regions rather than distributing them throughout the bulk material. This localized approach ensures that the majority of the cathode volume retains its high purity and electrochemical activity, while only minimal amounts of dopant (concentrated at interfaces) are needed to achieve enhanced ion diffusion. The bulk cathode material composition remains predominantly pure electrochemically active material.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves ion diffusion, bonding strength, and durability, resulting in enhanced electrochemical performance and capacity retention, with the cathode maintaining high purity and density, and reducing grain growth during sintering.

Implementation Method 1

promoting faster diffusion within the solid-state cathode material

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Implementation Method 2

one or more elemental dopant residing in grain boundaries of the electrochemically active cathode material

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS11811063B2Cathode for solid-state electrochemical cell having elemental dopant in grain boundaries
Publication Date: 2023.11.07 APPLE INC
  • US11811063B2 patent drawing
  • US11811063B2 patent drawing

AI summary

A solid-state cathode for a solid-state electrochemical cell includes an electrochemically active cathode material and one or more elemental dopant residing in grain boundaries of the electrochemically active cathode material. The grain boundaries contain at least 0.2 wt % of the one or more elemental dopant and the one or more elemental dopant is less than 10 wt % of the solid-state cathode. The solid-state cathode does not have liquid, gel and polymer materials.