Autonomous Grain Cart Navigation for Full-Container Switching

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Solution Overview

Problem

Current grain cart systems lack autonomous capabilities for efficient unloading and relocation, leading to inefficiencies in grain transportation and storage, as they rely on manual operation and do not optimize container utilization or navigation around obstacles.

Innovation Solution

A system comprising a cart equipped with sensors, vehicle components, and computers that enable autonomous navigation, obstacle detection, and intelligent unloading strategies, allowing the cart to determine full containers, move between unloading locations, and manage auger operations to optimize grain distribution and storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual operation is used for cart unloading and relocation, then system complexity is reduced, but productivity and efficiency are lowered

Engineering Contradiction:
Improvegrain transportation efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cart system performs autonomous navigation, obstacle detection, and unloading operations without continuous manual intervention. The computer controls the vehicle components to move the cart between unloading locations, and the auger assembly automatically discharges grain based on sensor feedback about container status.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical operation is replaced by an automated control system comprising computers, sensors, and electronic controllers. The computer processes sensor data and controls vehicle components through electronic signals, substituting human mechanical control with automated electromechanical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of time

If the cart remains at a full container location, then unloading operations are simple, but loss of time occurs due to inability to utilize other unloading locations

Engineering Contradiction:
Improveunloading timeVSAvoidunloading operation simplicity
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The cart system dynamically selects unloading locations based on real-time container status information from sensors. The computer adjusts the unloading plan as containers are filled or emptied, allowing the cart to move between multiple unloading locations rather than remaining static at a single location.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system detects container status in advance using sensors before the cart arrives at each location. This allows the computer to plan and execute efficient routing, moving the cart to locations with available capacity before they become full, thereby minimizing waiting time and optimizing the unloading sequence.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the cart operates without obstacle detection capabilities, then device complexity is reduced, but reliability and safety are compromised

Engineering Contradiction:
Improvenavigation safetyVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Sensors continuously monitor the environment around the cart and provide feedback to the computer. This real-time information about obstacles and terrain conditions allows the control system to adjust the cart's path and operations, improving navigation safety and reliability through continuous environmental awareness.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20230315105A1Automated cart operation
Publication Date: 2023.10.05 UNVERFERTH MFG CO INC
  • US20230315105A1 patent drawing
  • US20230315105A1 patent drawing
  • US20230315105A1 patent drawing

AI summary

Systems and methods for automated cart operation. The automated cart operation may include determining whether a container is full at a first unloading location and, if so, moving the cart from the first unloading location to a second unloading location. The automated cart operation may include moving the cart to a container, determining whether the cart is near the container, and, if the cart is determined to be near the container, stopping the cart. The automated cart operation may include determining a route from a current location to the location of a farm implement that avoids one or more permanent obstacles and areas of the field that have not been harvested and moving the cart to the farm implement on the determined route.