Grain Cleaning Side-Shake via Rubber Bushing
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Solution Overview
Problem
Existing grain cleaning systems in combine harvesters face challenges with complex and costly solutions for accommodating side-shaking movements, such as spherical bearings which are expensive and prone to wear, or complex linkage systems that require more space and maintenance.
Innovation Solution
The implementation of a grain cleaning system that utilizes a support frame with a sieve assembly capable of fore-aft and lateral shaking movements, driven by actuating mechanisms with drive arms coupled to eccentric drives via rotary bearings. Rubber bushings are mounted between the rotary bearings and the drive arms or eccentric drives to allow for side-shaking movements without the need for complex bearings or linkages.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If spherical bearings are used to accommodate side-shaking movements, then the cleaning system can handle asymmetric crop distribution, but the cost increases and maintenance requirements increase
Solution Approach 1:
A rubber bushing is introduced as an intermediary element between the drive arm and the sieve assembly. This bushing allows the drive arm to undergo side-shaking movements relative to the sieve assembly, accommodating asymmetric crop distribution without requiring complex spherical bearings. The rubber material provides the necessary flexibility and damping while simplifying the overall bearing system.
Solution Approach 2:
The invention changes the physical state and properties of the coupling system by using a flexible rubber bushing instead of rigid spherical bearings. This parameter change in material flexibility allows the system to accommodate side-shaking movements while reducing complexity, cost, and maintenance requirements.
2Adaptability or versatility
If two linkages with a coupling are used to accommodate side-shaking movements, then the cleaning system can handle asymmetric crop distribution, but the device complexity and space requirements increase
Solution Approach 1:
The invention extracts and eliminates the complex two-linkage coupling system from the design. By removing this unnecessary complexity and retaining only the essential drive arm with a simple rubber bushing coupling, the system achieves the same adaptability with significantly reduced complexity and space requirements.
Solution Approach 2:
Instead of using a complex mechanical linkage system to accommodate side-shaking movements, the invention inverts the approach by using a flexible rubber bushing that naturally accommodates the movements through its material properties, thereby simplifying the overall structure.
3Adaptability or versatility
If spherical bearings are used to accommodate side-shaking movements, then the cleaning system can handle asymmetric crop distribution, but the maintenance needs increase due to sealing difficulties in harsh environment
Solution Approach 1:
The rubber bushing is designed as a simple, inexpensive, and easily replaceable component. Unlike spherical bearings that require complex sealing and maintenance, the bushing can be easily removed and replaced when worn, significantly reducing maintenance needs in the harsh combine environment.
Solution Approach 2:
The rubber bushing serves as an intermediary that protects the internal bearing mechanisms from direct exposure to harsh environmental conditions, reducing wear and maintenance requirements while still allowing necessary movements.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution provides a simple, compact, and cost-effective way to integrate side-shaking movements into the grain cleaning system, reducing maintenance needs and operational complexity while maintaining effective grain separation.
Implementation Method 1
a rubber bushing is mounted between the rotary bearing and the drive arm and/or between the rotary bearing and the eccentric drive, whereby the rubber bushing is configured to have the drive arm undergo a least partially the side-shaking movement
Implementation Method 2
the one or more drive arms are coupled to an eccentric drive of the first actuating mechanism with rotary bearings
Data Source
Figure 1~2
Figure 3
AI summary
The grain cleaning system comprises a support frame (20) and a sieve assembly mounted between two sidewalls (21a,21b) of the frame. The grain cleaning system is configured to undergo fore-aft shaking movements and side-shaking movements. A rubber bushing is mounted between the rotary bearing and the drive arm and/or between the rotary bearing and the eccentric drive, whereby the rubber bushing is configured to have the drive arm undergo a least partially the side-shaking movement.