Grain Flour Cooling via Vacuum Vaporization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing food processing machines face challenges in rapidly and uniformly cooling grain and flour to a target temperature due to low thermal conductivity of fine flour, leading to uneven dough quality and impaired flavor, especially in large-scale processing.

Innovation Solution

A grain and flour supply apparatus with a holding bin equipped with temperature sensors, vacuum devices, and a control system that utilizes vacuum pumps and humidification to lower the temperature by vaporization latent heat, allowing for precise control of pressure and moisture to achieve rapid and uniform cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional coolers or heaters using gas or liquid as heat medium are provided in the food processing machine, then cooling or heating function is achieved, but cooling or heating time is excessively long due to low thermal conductivity of fine flour

Engineering Contradiction:
Improveflour temperatureVSAvoidcooling time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The invention utilizes the phase transition of water from liquid to vapor through vaporization. By spraying water onto the inner surface of the holding bin and simultaneously applying vacuum, the water rapidly vaporizes, absorbing latent heat of vaporization from the flour. This phase transition mechanism enables rapid heat extraction that overcomes the low thermal conductivity limitation of fine flour, achieving quick cooling without prolonged contact time.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The invention employs vacuum technology (pneumatics) to create a low-pressure environment inside the holding bin. This vacuum condition lowers the boiling point of water, enabling rapid vaporization at lower temperatures. The vacuum pump system actively removes vapor and non-condensable gases, maintaining the pressure differential that drives continuous rapid evaporation and heat transfer from the flour to the water vapor interface.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Device complexity

If the temperature of grain and flour is not controlled, then storage is simpler, but food quality is adversely affected due to excessive temperature

Engineering Contradiction:
Improvestorage system complexityVSAvoidfood quality
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system achieves temperature control through self-regulating physical processes rather than complex active control mechanisms. The vacuum-induced water vaporization automatically absorbs heat from the flour based on the temperature differential, and the process naturally self-regulates as the flour cools. This passive heat removal mechanism maintains food quality without requiring sophisticated sensors, controllers, or energy-intensive cooling systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention leverages the latent heat of vaporization of water during phase change from liquid to gas. This phase transition occurs when water is sprayed onto the holding bin inner surface under vacuum conditions. The phase change process absorbs substantial heat energy from the flour, providing effective temperature control and quality maintenance through a simple physical mechanism rather than complex thermal management systems.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively shortens the time required to reach the target temperature, ensuring consistent dough quality without the need for additional heating or cooling devices, thereby improving the efficiency and quality of food processing.

Implementation Method 1

a vacuum device (70) including one or more vacuum pumps (22, 71) connected to the exhaust port via the first vacuum breaker valve, and drawing a vacuum in the holding bin

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

a control device (3) configured to control the first vacuum breaker valve, the second vacuum breaker valve, the third vacuum breaker valve, and the vacuum device, and set with a target temperature. The control device operates the vacuum device in a state where the first vacuum breaker valve is opened and the second vacuum breaker valve and the third vacuum breaker valve are closed until a pressure in the holding bin is lowered to a pressure, at which a temperature of the grain and flour starts to decrease due to vaporization latent heat

Methodology Applied
Scientific EffectVaporization latent heat: Latent Heat

Data Source

PatentUS11350636B2Apparatus for supplying grain and flour to container of food processing machine
Publication Date: 2022.06.07 SODICK CO LTD
  • US11350636B2 patent drawing
  • US11350636B2 patent drawing
  • US11350636B2 patent drawing

AI summary

A grain and flour supply apparatus is provided, including a holding bin provided above a container and having an exhaust port from which gas is discharged, an introduction port into which grain and flour are introduced, and a supply port which supplies the grain and flour to the container; a first vacuum breaker valve opening and closing the exhaust port; a second vacuum breaker valve opening and closing the introduction port; a third vacuum breaker valve opening and closing the supply port; a temperature sensor measuring the temperature in the holding bin; a vacuum device drawing a vacuum in the holding bin; and a control device configured to control the first vacuum breaker valve, the second vacuum breaker valve, the third vacuum breaker valve, and the vacuum device, and set with a target temperature.