Grain-Oriented Electrical Steel Processing for High-Speed Rotor Strength

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Solution Overview

Problem

Grain-oriented electrical steel sheets exhibit poor mechanical properties, particularly low yield strength in the rolling direction, which limits their use in rotor materials for radial flux motors, compromising motor integrity under high rotational speeds.

Innovation Solution

A method involving controlled temperature regimes during production, including specific heating, hot rolling, and annealing processes, to manage intermetallic phase formation at grain boundaries, enhancing yield strength while maintaining magnetic properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional grain-oriented electrical steel sheets are used, then magnetic properties are excellent, but mechanical properties (yield strength) are poor

Engineering Contradiction:
Improveyield strengthVSAvoidmotor integrity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies parameter changes by precisely controlling the heating temperature (at least T1, T2, or T3 calculated from alloy composition, but less than 1723 K) and coiling temperature (CT between 0.66×TX and 0.83×TX) during hot rolling. These temperature parameter adjustments optimize the formation of intermetallic phases at grain boundaries, thereby improving yield strength to at least 340 MPa while preserving the magnetic properties required for motor applications.

Inventive Principle:
Principle #35Parameter changes

2Speed

If high rotational speeds are used in radial flux motors, then motor performance improves, but motor integrity is compromised due to low yield strength of steel sheets

Engineering Contradiction:
Improverotational speedVSAvoidmotor integrity
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent resolves this contradiction by changing the thermal processing parameters during production. By controlling heating to specific temperatures (at least T1, T2, or T3 but less than 1723 K) and coiling at optimized temperatures (CT between 0.66×TX and 0.83×TX), the steel sheet achieves enhanced mechanical strength (yield strength ≥340 MPa). This enables the motor to operate at high rotational speeds while maintaining structural integrity, as the strengthened steel can withstand the centrifugal forces generated during high-speed rotation.

Inventive Principle:
Principle #35Parameter changes

3Strength

If yield strength is improved through alloying and processing, then mechanical properties improve, but manufacturing complexity increases

Engineering Contradiction:
Improveyield strengthVSAvoidproduction process complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent employs parameter changes rather than complex alloying to improve yield strength. By adjusting the heating temperature (at least T1, T2, or T3 calculated from composition, but less than 1723 K) and coiling temperature (CT between 0.66×TX and 0.83×TX), the process achieves yield strength of at least 340 MPa using relatively simple alloy compositions (Si: 2.0-4.0%, C: 0.01-0.10%, Alsl: 0.01-0.065%, N: 0.003-0.015%, Mn: 0.01-0.5%, and small amounts of P, Cu, Mg). This approach avoids the need for complex multi-element alloying while achieving the desired mechanical properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves grain-oriented electrical steel sheets with yield strength of at least 340 MPa in the rolling direction and polarization of at least 1.85, suitable for both stator and rotor applications in electric motors.

Implementation Method 1

heating of the steel slab in a furnace to a temperature of at least T1, T2 or T3, in K, and less than 1723 K

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

Cooling the hot strip by vapor and/or liquid spray cooling

Methodology Applied
Scientific EffectSpray cooling: Fluid Spray

Implementation Method 3

Annealing the hot strip; Final annealing of the cold strip at a maximum soaking temperature of at least 1076° C. but less than 1247° C.

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS20250223676A1Grain-Oriented Electrical Steel Sheet Coated with a Resin and Used for Stacking
Publication Date: 2025.07.10 THYSSENKRUPP ELECTRICAL STEEL GMBH
  • US20250223676A1 patent drawing

AI summary

A grain-oriented electrical steel having a yield strength in the rolling direction of at least 340 MPa determined according to DIN EN ISO 6892-1 and a polarization J500 of at least 1.85. The disclosure further relates to a method of producing a grain-oriented electrical steel sheet, to laminated stacks of grain-oriented electrical steel sheets, with the stack including at least two grain-oriented electrical steel sheets laminated together with a resin, and to the use of the grain-oriented electrical steel sheet as material for the production of parts for electric motors, preferably as material for the production of stator or rotor teeth in radial flux motors.