Granular Arrestor System with Segmented Containment Cells

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current Engineered Material Arresting Systems (EMAS) face challenges in providing cost-effective, efficient, and environmentally resistant solutions for arresting aircraft movement, particularly in constrained spaces, while also needing to withstand jet blast and maintain structural integrity.

Innovation Solution

A mixed-mode approach using containment cells filled with loose granular spherical expanded glass particles, which provide a controllable deceleration force by restricting material flow and increasing compaction, combined with frangible cell walls and lids for optimal arresting performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If traditional EMAS materials are used to arrest aircraft movement, then deceleration force is provided, but material flow is uncontrolled and compaction is insufficient leading to reduced arresting efficiency

Engineering Contradiction:
Improvedeceleration forceVSAvoidarresting efficiency
Core Design Contradiction:
ForceVSProductivity

Solution Approach 1:

The EMAS bed is divided into multiple containment cells, each independently containing granular material. This segmentation allows control over material flow and compaction in each cell, improving arresting efficiency while maintaining the required deceleration force.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the physical state and flow characteristics of the granular material by confining it within containment cells. This parameter change controls material flow and increases compaction, thereby improving arresting efficiency without sacrificing deceleration force.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If containment cells with frangible walls are used to control material flow, then arresting efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvearresting efficiencyVSAvoidsystem structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system is segmented into standardized containment cells that can be manufactured and installed modularly. While this creates multiple components, the modular nature simplifies installation and maintenance, partially offsetting the complexity increase.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The containment cells use frangible walls that are thin and flexible enough to break under aircraft load but sufficient to contain the granular material during normal operation. This reduces the amount of material and structural complexity needed compared to rigid containment structures.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If loose granular spherical expanded glass particles are used as arresting medium, then cost-effectiveness is improved, but environmental resistance and structural integrity may be compromised

Engineering Contradiction:
Improvecost-effectivenessVSAvoidenvironmental resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention uses expanded glass particles, which are composite material formed by expanding glass cullet. This provides a cost-effective alternative to traditional foam materials while maintaining environmental resistance and structural integrity through the inherent properties of the glass-based composite.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The expanded glass particles have a porous structure that allows them to deform and absorb energy during aircraft arrestment. This porous structure maintains the material's ability to provide consistent arresting force while being cost-effective and environmentally resistant.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution offers a cost-effective, efficient, and environmentally resistant aircraft arrestor system that can dissipate kinetic energy while minimizing damage from jet blast, with the ability to arrest aircraft at speeds up to 70 knots and maintain structural integrity during overrun events.

Implementation Method 1

The arrestor system provides a controllable deceleration force on aircraft landing gear by restricting material flow and increasing compaction

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The arrestor system provides a controllable deceleration force on aircraft landing gear by restricting material flow and increasing compaction

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

as the EMAS material deforms

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 4

frangible cell walls and lids for optimal arresting performance

Methodology Applied
Scientific EffectFracture Mechanics: Fracture Mechanics

Data Source

PatentUS10711407B2Engineered material arrestor system
Publication Date: 2020.07.14 THE PORT AUTHORITY OF NEW YORK & NEW JERSEY
  • US10711407B2 patent drawing
  • US10711407B2 patent drawing
  • US10711407B2 patent drawing

AI summary

An aircraft arrestor system which provides a controllable deceleration force for an aircraft during an overrun event is disclosed. The arrestor systems arrest aircraft movement by creating a controllable deceleration force or drag force on the aircraft's landing gear. The aircraft arrestor system comprises an arresting medium which is contained by a plurality of adjacent containment cells. The arresting medium comprises smooth and rounded expanded glass particles which are loose and unbroken. The particles also have a controlled size range of about 0.04 inches to about 0.75 inches, and at least about 75% of the particles have a minimum size which is not less than about ¼ of the size of the largest particles.