Granular Piezoelectric Catalyst Chamber for Turbulent PFAS Degradation

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Solution Overview

Problem

Existing methods for degrading organic pollutants, particularly perfluorinated alkyl substances (PFAS), are inefficient, costly, and limited in applicability, especially in turbid water, and consume excessive energy.

Innovation Solution

A catalyst device utilizing a granular piezoelectric catalyst with a turbulent flow system, generating transient electric charges for redox reactions, minimizing energy consumption and maintaining a uniformly distributed flow, activated by a turbulent flow, to maximize reaction rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrochemical oxidation through direct electrolysis of immersed electrodes is employed to degrade PFAS, then degradation capability is achieved, but energy consumption increases to 10 to 50 kWh/m3

Engineering Contradiction:
Improvedegradation capabilityVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the electrical energy input system (immersed electrodes requiring high electricity consumption) with a mechanical energy input system (pump-driven turbulent flow). The mechanical energy from water flow at velocities of 0.5-6 m/s activates the piezoelectric catalyst particles, generating transient electric charges that drive redox reactions for PFAS degradation, thereby reducing electrical energy consumption while maintaining degradation capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the activation mechanism parameter from electrical field (electrolysis) to mechanical stress (turbulent flow). By controlling water flow velocity parameters (0.5-6 m/s) through the catalyst bed, the piezoelectric effect is activated mechanically, transforming the energy input mode and reducing overall energy consumption while achieving effective pollutant degradation

Inventive Principle:
Principle #35Parameter changes

2Productivity

If supercritical water oxidation or ultrasonic cavitation is used to degrade organic pollutants, then degradation efficiency is improved, but energy consumption increases to >100kWh/m3

Engineering Contradiction:
Improvedegradation efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent uses inexpensive granular piezoelectric catalyst particles (such as PZT, BaTiO3, or PVDF) that can be easily replaced rather than using expensive or energy-intensive systems like supercritical water oxidation equipment or ultrasonic generators. These simple granular catalysts are activated by low-cost pump-driven flow, achieving high degradation efficiency at much lower energy costs

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent employs mechanical vibration and turbulence in the water flow (velocities 0.5-6 m/s) to activate the piezoelectric catalyst particles, replacing the need for ultrasonic cavitation. The turbulent flow creates repeated mechanical stress on the granular catalyst, generating transient electric charges that drive efficient degradation reactions without the high energy input required by ultrasonic systems

Inventive Principle:
Principle #18Mechanical vibration

3Adaptability or versatility

If existing electrochemical processes are used to treat organic pollutants, then limited degradation range is achieved, but chemical consumption and cost increase significantly

Engineering Contradiction:
Improvedegradation rangeVSAvoidchemical consumption
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The piezoelectric catalyst particles generate their own activating electric charges through mechanical stress from water flow, eliminating the need for external chemical additives or high electricity input. The system is self-sustaining, where the flow itself activates the catalyst, which then degrades a broad range of organic pollutants including PFAS without consuming additional chemicals

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the fundamental activation parameter from chemical reagents or high electrical energy to mechanical flow stress. This parameter change enables a broad degradation range for various organic pollutants while eliminating chemical consumption, as the mechanical energy from water flow universally activates the piezoelectric effect regardless of pollutant type

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If existing methods are applied to water polluted by secondary pollutants (high turbidity), then treatment is limited, but applicability and effectiveness decrease

Engineering Contradiction:
Improveapplicability to turbid waterVSAvoidtreatment effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent replaces electrochemical or photocatalytic systems (which are sensitive to turbidity and chemical interference) with a mechanically activated piezoelectric system. The mechanical stress from turbulent flow reliably activates the catalyst regardless of water clarity, making the system effective for treating turbid water with secondary pollutants where other methods fail

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst device achieves efficient degradation of PFAS with reduced energy consumption, maintaining catalyst activation and minimizing pressure losses, achieving reaction rates superior to existing technologies.

Implementation Method 1

a piezoelectric element is strained as to generate transient electric charges on a surface of said piezoelectric element, and wherein said generated electric charges cause redox reactions (AOP and ARP) which degrade pollutants in the polluted water

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentEP4663610A1Catalyst device and method for degrading organic pollutants in water
Publication Date: 2025.12.17 OXYLE AG
  • EP4663610A1 patent drawingFigure 1
  • EP4663610A1 patent drawingFigure 2~3(b)
  • EP4663610A1 patent drawingFigure 4

AI summary

A catalyst device (1) for degrading organic pollutants, in particular perfluorinated alkyl substances (PFAS), in water comprising a fluid inlet (2), a fluid outlet (3), a first fluid chamber (8) fluidly connected with the fluid inlet (2), and a catalyst chamber (6) fluidly connected with the fluid outlet (3); wherein the catalyst chamber (6) is filled with a granular piezoelectric catalyst; wherein a separating wall (81) provided with a plurality of through holes (53) separates the first fluid chamber and the catalyst chamber (6), wherein the plurality of through holes (53) are distributed over the separating wall (81) creating a turbulent flow of water through the catalyst chamber (6) towards the fluid outlet (3) for activation of the piezoelectric catalyst.