Graph-Based Edge Closure Analysis for Metallographic Grain Identification

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Solution Overview

Problem

Machine vision recognition struggles to detect clear dividing lines in metallographic images due to 'fuzzy' lines, leading to inaccurate grain size identification and quality judgment in industrial production, especially in detecting imperfections in processed steel and nano-metal materials.

Innovation Solution

A computer-implemented method using image segmentation techniques to detect points and edges, classify edges based on confidence levels, and generate a graph structure to determine closed edges, incorporating convolution operations to extract visual information and update node information in the graph structure for accurate edge closure analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional machine vision recognition is used to detect edges in metallographic images, then the detection process is simple and fast, but the detection accuracy is low due to fuzzy lines and distorted edges

Engineering Contradiction:
Improveedge detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the edge detection process into multiple stages: initial edge detection, candidate edge identification, and closed edge determination. By dividing the complex detection task into manageable segments with different complexity levels, the system achieves high accuracy without requiring uniformly complex processing throughout the entire pipeline

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic complexity adjustment by applying different levels of processing complexity to different regions and types of edges. Simple edges are processed quickly, while fuzzy or distorted edges receive more sophisticated analysis, allowing the system to adapt its complexity to the actual detection needs

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If image segmentation techniques are used to detect points and edges, then the detection precision improves, but the processing time increases

Engineering Contradiction:
Improvegrain size identification accuracyVSAvoidimage processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies partial action by using full image segmentation only where needed (at candidate closed edges) rather than processing the entire image with maximum precision. Most regions are processed with simpler methods, while only critical areas receive exhaustive analysis, reducing overall processing time while maintaining accuracy where it matters

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent performs preliminary edge detection and candidate identification before applying more time-consuming analysis. By pre-identifying potential closed edges and filtering obvious cases, the system prepares the data structure in advance, allowing faster final determination without sacrificing detection accuracy

Inventive Principle:
Principle #10Preliminary action

3Reliability

If graph structure analysis is applied to determine closed edges, then the accuracy of identifying true dividing lines improves, but the computational complexity increases

Engineering Contradiction:
Improveclosed edge identification reliabilityVSAvoidanalysis algorithm complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces graph structures as an intermediary representation between raw image data and final edge classification. The graph structure organizes detected edges and points into a formal framework that simplifies relationship analysis, making the complex task of determining closed edges more manageable and reliable without requiring direct complex image processing

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12014483B2Analyzing edge closures of metal surface particles based on graph structures
Publication Date: 2024.06.18 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12014483B2 patent drawing
  • US12014483B2 patent drawing
  • US12014483B2 patent drawing

AI summary

Analysis of edge closures of metal surface particles based on a graph structure.