Graphene Microplate Adhesive Layer for Thermal Management

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Solution Overview

Problem

Conventional adhesive materials used in electronic devices, such as OLED displays, have poor thermal conductivity, which hampers heat dissipation efficiency as devices become thinner and larger, generating more heat.

Innovation Solution

An adhesion structure comprising a substrate with a first and second adhesive layer, both containing graphene microplates that protrude from their surfaces, enhancing thermal conductivity and providing adhesive functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional adhesive materials are used to attach heat dissipation structure to display device, then adhesive function is provided, but thermal conductivity is poor and heat dissipation efficiency is hampered

Engineering Contradiction:
Improveadhesive functionVSAvoidheat dissipation efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The adhesive layer is constructed as a composite material containing graphene microplates dispersed within the adhesive matrix. This composite structure combines the adhesive properties of the base material with the exceptional thermal conductivity of graphene, achieving both reliable adhesion and improved heat dissipation simultaneously

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The thickness of graphene microplates is controlled within a specific range (0.3-3 nanometers) to optimize thermal conductivity while maintaining adhesive performance. This parameter optimization ensures that the adhesive layer achieves maximum thermal transfer efficiency without compromising its bonding function

Inventive Principle:
Principle #35Parameter changes

2Productivity

If display device is thinned and scaled up to improve performance, then device performance is enhanced, but heat generation increases and heat dissipation becomes more difficult

Engineering Contradiction:
Improvedevice performanceVSAvoidheat generation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The adhesive layer containing graphene microplates serves as a thermal intermediary between the display device and the heat dissipation structure. It facilitates efficient heat transfer from the device to the dissipation structure, enabling high-performance thin devices to manage their heat effectively

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adhesion structure effectively improves heat dissipation efficiency in electronic devices by leveraging the high thermal conductivity of graphene microplates while maintaining adhesive properties, thereby enhancing the thermal management of thin and large electronic devices.

Implementation Method 1

the first adhesive layer comprises a plurality of first graphene microplates... improve the heat dissipation efficiency of electronic device

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11528830B2Adhesion structure and electronic device
Publication Date: 2022.12.13 CTRON ADVANCED MATERIAL CO LTD
  • US11528830B2 patent drawing
  • US11528830B2 patent drawing
  • US11528830B2 patent drawing

AI summary

An adhesion structure and an electronic device are provided. The adhesion structure includes a substrate and an adhesive layer. The adhesive layer is disposed on the substrate, and the adhesive layer includes a plurality of graphene microplates. A part of the graphene microplates protrude from two opposite surfaces of the adhesive layer. The thickness of the graphene microplates is greater than or equal to 0.3 nanometers and is less than or equal to 3 nanometers. The flake diameter of the graphene microplates is greater than or equal to 1 micrometer and is less than or equal to 30 micrometers. The adhesion structure can not only provide the adhesive function, but also improve the heat dissipation efficiency of electronic device.