Graphene Oxide Boron Nitride Separator for Lithium Sulfur Batteries

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Solution Overview

Problem

Lithium polysulfide and lithium dendrite issues in lithium-sulfur batteries lead to reduced capacity and stability, with existing solutions either causing side reactions or limiting sulfur loading, and lithium dendrites resulting in short circuits and reduced battery life.

Innovation Solution

A separator with a porous substrate coated with a layer of graphene oxide and boron nitride, in a specific weight ratio, is used to inhibit lithium polysulfide migration and prevent lithium dendrite growth, enhancing ion diffusion and adhesion while maintaining high sulfur loading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protective coating layer is formed on the electrode to prevent lithium dendrite, then lithium dendrite growth is inhibited, but the coating layer acts as a resistive layer that blocks lithium ion path and reduces battery performance

Engineering Contradiction:
Improvelithium dendrite preventionVSAvoidbattery performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The separator uses a porous structure with specific pore size distribution that allows lithium ion transport while physically blocking lithium dendrite growth. The porous design enables ion conduction pathways that bypass the resistive effect of traditional coating layers.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The separator combines organic polymer matrix with inorganic fillers (such as氧化铝, TiO2, or SiO2) to create a composite structure that provides both mechanical strength for dendrite prevention and ion conductivity for maintaining battery performance.

Inventive Principle:
Principle #40Composite materials

2Reliability

If metal chalcogenide or alumina is added to delay sulfur leak, then positive electrode active material retention is improved, but sulfur loading amount is limited and processing becomes complicated

Engineering Contradiction:
Improvesulfur retentionVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The separator performs multiple functions simultaneously: it prevents lithium dendrite growth, blocks polysulfide shuttling, and enables high sulfur loading. This multi-functional design eliminates the need for separate treatments for each problem.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The porous structure provides high surface area and porosity that increases sulfur loading capacity while the pore architecture controls polysulfide transport, eliminating the need for additional metal chalcogenide additives.

Inventive Principle:
Principle #31Porous materials

3Reliability

If the separator structure is optimized to prevent lithium polysulfide diffusion, then capacity retention is improved, but ion diffusion path may be blocked and charging/discharging efficiency is reduced

Engineering Contradiction:
Improvecapacity retentionVSAvoidcharging/discharging efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The separator has different functional zones or regions with varying pore sizes, hydrophobicity, or material composition that locally optimize polysulfide blocking in certain areas while maintaining open pathways for lithium ion transport in other areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The separator parameters such as pore size, porosity, thickness, and hydrophobicity are optimized to create a balance where polysulfide diffusion is sufficiently blocked while lithium ion conductivity is maintained at high levels for efficient charging/discharging.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively stabilizes the battery by preventing capacity loss and ensuring high charging/discharging efficiency, improving the battery's life characteristics and preventing short circuits, thereby enhancing the overall performance and safety of lithium-sulfur batteries.

Implementation Method 1

a coating layer which comprises the graphene oxide and the boron nitride... capable of simultaneously solving problems caused by lithium polysulfide and lithium dendrite

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

enhancing ion diffusion... a porous substrate coated with a layer of graphene oxide and boron nitride

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

prevent lithium dendrite growth... a coating layer which comprises the graphene oxide and the boron nitride

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Data Source

PatentEP3451414B1Separator and lithium-sulfur battery comprising same
Publication Date: 2022.08.24 LG ENERGY SOLUTION LTD
  • EP3451414B1 patent drawingFigure 1
  • EP3451414B1 patent drawingFigure 2
  • EP3451414B1 patent drawingFigure 3

AI summary

The present invention relates to a separator capable of simultaneously solving the problems caused by lithium polysulfide and lithium dendrite generated in a conventional lithium-sulfur battery wherein the separator includes a porous substrate coated with graphene oxide and boron nitride on its at least one side, and to a lithium-sulfur battery comprising the same.