Graphene Cathode Lithium-Ion Cell High Energy Density

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Solution Overview

Problem

Conventional lithium-ion batteries suffer from low energy and power density due to the limitations of carbon- or graphite-based anodes and cathodes, which restrict the intercalation of lithium ions, leading to slow charge times and limited capacity.

Innovation Solution

A lithium-ion cell design utilizing a graphene-based cathode with a high specific surface area, combined with a non-prelithiated anode active material, where lithium ions are exchanged between the anode and cathode surfaces through a liquid electrolyte, eliminating the need for solid-state diffusion and enabling fast charging and discharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If carbon- or graphite-based anodes and cathodes are used, then the battery structure is stable and easy to manufacture, but the energy density and power density are limited due to restrictions on lithium ion intercalation

Engineering Contradiction:
Improveenergy densityVSAvoidelectrode structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrode materials by using graphene with high specific surface area instead of conventional carbon or graphite materials. This parameter change enables significantly higher energy density (exceeding 400 Wh/kg) while maintaining structural stability through the unique two-dimensional structure of graphene that allows efficient lithium ion exchange.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional graphite-based electrodes are used, then the manufacturing process is simple, but the charge time is slow due to limited lithium ion intercalation rates

Engineering Contradiction:
Improvecharge rateVSAvoidcharge time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent utilizes graphene's inherently porous two-dimensional structure with high specific surface area to enable rapid lithium ion exchange. The porous nature of graphene allows lithium ions to access active sites quickly without requiring slow solid-state diffusion, dramatically reducing charge time while maintaining manufacturing simplicity.

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If high-capacity anode materials are used, then the lithium storage capacity increases, but the solid-state diffusion of lithium becomes slower

Engineering Contradiction:
Improvelithium storage capacityVSAvoidlithium diffusion speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent replaces the mechanical solid-state diffusion process with a surface-mediated lithium ion exchange mechanism. By using graphene's two-dimensional surface structure, lithium ions can be stored and released through surface adsorption and desorption processes rather than slow bulk diffusion, achieving both high capacity and fast kinetics simultaneously.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The graphene-based lithium-ion cell achieves unprecedented energy density exceeding 400 Wh/kg and power density comparable to symmetric supercapacitors, with stable cycle life and a wide operating temperature range, defying conventional limitations of lithium-ion battery performance.

Implementation Method 1

a positive electrode (cathode) comprising a graphene cathode active material having a surface area to capture and store lithium thereon

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

lithium ions are exchanged between the anode and cathode surfaces through a liquid electrolyte

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Data Source

PatentUS9437370B2Lithium-ion cell having a high-capacity anode and a high-capacity cathode
Publication Date: 2016.09.06 HONEYCOMB BATTERY CO
  • US9437370B2 patent drawing
  • US9437370B2 patent drawing
  • US9437370B2 patent drawing

AI summary

A lithium-ion cell comprising: (A) a cathode comprising graphene as the cathode active material having a surface area to capture and store lithium thereon and wherein said graphene cathode is meso-porous having a specific surface area greater than 100 m2/g; (B) an anode comprising an anode active material for inserting and extracting lithium, wherein the anode active material is mixed with a conductive additive and/or a resin binder to form a porous electrode structure, or coated onto a current collector in a coating or thin film form; (C) a porous separator disposed between the anode and the cathode; (D) a lithium-containing electrolyte in physical contact with the two electrodes; and (E) a lithium source disposed in at least one of the two electrodes when the cell is made. This new Li-ion cell exhibits an unprecedentedly high energy density.