Graphene Chalcogenide CO2 Sensor

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Solution Overview

Problem

Existing CO2 gas sensors lack specificity, sensitivity, long-term stability, and are costly, making them unsuitable for applications like air conditioning system control in buildings and automobiles, which require a sensor that is both affordable and effective.

Innovation Solution

A gas sensor utilizing a graphene layer with a chalcogenide layer for enhanced adsorption and selectivity, combined with a passivation layer to suppress interference gases, allowing for precise measurement of CO2 concentrations at a low cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If infrared absorption sensors are used for CO2 measurement, then specificity and sensitivity are improved, but cost increases significantly

Engineering Contradiction:
ImproveCO2 measurement precisionVSAvoidsensor cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent combines graphene with metal chalcogenide nanoparticles to create a composite sensor material that achieves high CO2 sensitivity and selectivity at low cost, replacing expensive infrared sensors while maintaining measurement precision

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The graphene-chalcogenide composite structure provides high surface area and porous characteristics that enhance gas adsorption capability, enabling sensitive detection of CO2 molecules at the molecular level without requiring expensive infrared technology

Inventive Principle:
Principle #31Porous materials

2Measurement precision

If electrochemical sensors are used for CO2 measurement, then specificity is improved, but long-term stability deteriorates

Engineering Contradiction:
ImproveCO2 measurement precisionVSAvoidlong-term stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent employs a stable graphene-chalcogenide composite structure that maintains its sensing properties over extended periods, overcoming the short lifespan issue of electrochemical sensors while keeping the device affordable and replaceable if needed

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The sensor operates at room temperature and utilizes electrical conductivity changes rather than chemical reactions, fundamentally changing the measurement parameter from chemical to physical, thereby achieving long-term stability while maintaining precision

Inventive Principle:
Principle #35Parameter changes

3Reliability

If thermal conductivity sensors are used for CO2 measurement, then long-term stability is improved, but specificity and sensitivity deteriorate

Engineering Contradiction:
Improvelong-term stabilityVSAvoidCO2 measurement precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies metal chalcogenide nanoparticles specifically on the graphene surface to create localized active sites for CO2 detection, enhancing specificity and sensitivity at the molecular interaction level while maintaining the overall structural stability of the sensor

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent replaces thermal conductivity measurement with electrical conductivity measurement, substituting a physical mechanism that lacks specificity with one that provides molecular-level detection capability through charge transfer interactions between CO2 and the graphene-chalcogenide composite

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of manufacture

If standard graphene sensors are used, then cost is reduced, but selectivity and sensitivity to CO2 deteriorate

Engineering Contradiction:
Improvesensor costVSAvoidCO2 detection precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent creates a composite of graphene with metal chalcogenide nanoparticles, combining the low cost and high surface area of graphene with the high CO2 affinity and selectivity of chalcogenides, achieving both affordability and precise detection

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The metal chalcogenide nanoparticles are deposited on specific regions of the graphene surface to create localized active sensing sites with high CO2 selectivity, while the rest of the graphene structure maintains its electrical conductivity and structural integrity, achieving enhanced precision without sacrificing cost-effectiveness

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves high sensitivity, selectivity, and fast response times while being cost-effective, capable of accurately measuring CO2 concentrations in various environments, including indoor air and industrial settings, with the potential for regeneration and resistance to interference gases.

Implementation Method 1

The functionalization improves adsorption of the desired types of gas, namely carbon dioxide, e.g. by chemically selective bonds

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The functionalization improves adsorption of the desired types of gas, namely carbon dioxide, e.g. by chemically selective bonds

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 3

the adsorption of electron donators (e.g. NH3) reduces its conductivity, the adsorption of electron acceptors (e.g. NO2) increases its conductivity

Methodology Applied
Scientific EffectCharge transfer:

Implementation Method 4

changes its electrical conductivity as a function of adsorbed gas molecules

Methodology Applied
Scientific EffectElectrical conductivity change: Electrical Resistance

Implementation Method 5

a passivation layer to suppress interference gases

Methodology Applied
Scientific EffectAdsorption suppression: Adsorption

Data Source

PatentUS10024831B2Graphene gas sensor for measuring the concentration of carbon dioxide in gas environments
Publication Date: 2018.07.17 INFINEON TECHNOLOGIES AG
  • US10024831B2 patent drawing
  • US10024831B2 patent drawing
  • US10024831B2 patent drawing

AI summary

A gas sensor for measuring a concentration of carbon dioxide in a gas environment (GE) is provided. The gas sensor includes a graphene layer having a side facing towards the gas environment (GE), an electrode layer including a plurality of electrodes electrically connected to the graphene layer, and a chalcogenide layer covering at least a part of the side of the graphene layer facing towards the gas environment (GE).