Graphene-Coated Pre-Lithiated Anode for Moisture-Stable Li-Ion Cells

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Solution Overview

Problem

Lithium secondary batteries with pre-lithiated negative electrodes face issues of lithium residue on the surface, leading to safety concerns and reduced storage ease, as well as degradation due to reactions with water, which affect energy density and performance.

Innovation Solution

A negative electrode with a graphene sheet, comprising 2-15 layers, is applied over the pre-lithiated active material layer, inhibiting water reaction and enhancing lithium ion pathways, while incorporating silicon-based and carbonaceous materials for improved efficiency and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pre-lithiation is performed to improve initial efficiency and achieve N/P ratio near 1, then energy density increases, but lithium ingredient remains on the surface causing safety issues and storage difficulties

Engineering Contradiction:
Improveinitial efficiencyVSAvoidsafety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A thin film coating layer is applied on the surface of the negative electrode active material to physically isolate and protect residual lithium ingredient from harmful reactions with water and electrolyte, thereby maintaining safety while preserving the benefits of pre-lithiation

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The thin film coating acts as an intermediary barrier between the residual lithium and the external environment (water, electrolyte), preventing direct contact and harmful reactions while allowing the electrode to maintain its functional properties

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If pre-lithiation is performed to increase energy density, then initial efficiency improves, but reaction with water causes degradation

Engineering Contradiction:
Improveinitial efficiencyVSAvoiddegradation resistance
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The thin film coating provides a protective barrier that prevents water from reaching and reacting with residual lithium on the negative electrode surface, thereby preventing degradation and maintaining compositional stability

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The thin film coating is applied in advance to prevent the harmful reaction between residual lithium and water before such reactions can occur, thereby proactively protecting against degradation

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If surface coating is applied to prevent water reaction, then storage ease and safety improve, but lithium ion pathway may be blocked

Engineering Contradiction:
ImprovesafetyVSAvoidlithium ion pathway efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

A thin film coating is applied to protect the negative electrode surface, and its thickness is optimized to be sufficient for protection while thin enough to allow lithium ion diffusion, thus balancing safety and ion transport efficiency

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The thickness of the thin film coating is precisely controlled within an optimal range to balance two competing requirements: thick enough to provide effective protection against water, but thin enough to permit efficient lithium ion diffusion

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The graphene sheet prevents degradation by blocking water reactions and maintaining lithium ion pathways, allowing for easier storage and significantly increasing the battery's initial efficiency, capacity, and energy density.

Implementation Method 1

a graphene sheet on the negative electrode active material layer, and the graphene sheet comprises 2 layers to 15 layers

Methodology Applied
Scientific EffectPhysical barrier (graphene sheet):

Implementation Method 2

the graphene sheet comprises 2 layers to 15 layers... providing a lithium ion path required for charge/discharge cycles

Methodology Applied
Scientific EffectIon conduction:

Data Source

PatentUS11848437B2Negative electrode for lithium secondary battery, method for manufacturing the same, and lithium secondary battery including the same
Publication Date: 2023.12.19 LG ENERGY SOLUTION LTD
  • US11848437B2 patent drawing
  • US11848437B2 patent drawing

AI summary

A negative electrode including: a negative electrode current collector; and a negative electrode active material layer on at least one surface of the negative electrode current collector. The negative electrode is pre-lithiated and the negative electrode active material layer includes a silicon-based material and a carbonaceous material. In addition, a graphene sheet having 2 layers to 15 layers is on the negative electrode active material layer. The negative electrode is advantageous in terms of storage and safety. A lithium secondary battery using the negative electrode shows reduced initial irreversibility, and thus provides increased efficiency.