3D Graphene Composite Supercapacitor Electrodes

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Solution Overview

Problem

Current supercapacitors face limitations in achieving high energy density and specific capacity due to the use of expensive materials like RuO2 and the complexity of hybrid capacitors, while pseudocapacitors are constrained by working voltage limits and material susceptibility to oxidation-reduction reactions.

Innovation Solution

A three-dimensional graphene composite is developed by adsorbing transition metal hydroxides, transition metal oxides, or conducting polymers onto a graphene foam, enhancing electrostatic capacity and energy density through chemical bath deposition or electrodeposition methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If RuO2 is used as electrode material for pseudocapacitor, then high specific capacity is achieved, but high cost and rarity limit application

Engineering Contradiction:
Improvespecific capacityVSAvoidcost and availability
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent replaces expensive and rare RuO2 with abundant and cost-effective transition metal oxides/hydroxides (such as MnO2, NiO, Co3O4, Fe3O4) that can deliver comparable or superior specific capacity. This substitution principle directly addresses the cost and availability issue while maintaining high performance requirements.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the electrode material composition by using transition metal oxides and hydroxides with different oxidation states and electronic structures compared to RuO2. These parameter changes in material composition enable achieving high specific capacity through alternative chemical mechanisms that are more economically viable.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If hybrid capacitors use different active materials for cathode and anode, then higher energy density is achieved, but extreme complexity in design and fabrication increases

Engineering Contradiction:
Improveenergy densityVSAvoiddesign and fabrication complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs the same transition metal oxide/hydroxide material for both cathode and anode electrodes, allowing the material to serve multiple functions simultaneously. This universal approach simplifies the design and fabrication process while maintaining high energy density through the pseudocapacitive properties of the materials.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses identical or similar transition metal oxide/hydroxide materials for both electrodes, creating a homogeneous structure that simplifies manufacturing. This homogeneity reduces design complexity and fabrication difficulty while achieving high energy density through the intrinsic properties of the materials.

Inventive Principle:
Principle #33Homogeneity

3Quantity of substance

If pseudocapacitor uses metal oxide or polymer for oxidation-reduction reaction, then high energy density is achieved, but working voltage is limited to certain value or below

Engineering Contradiction:
Improveenergy densityVSAvoidworking voltage
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent creates composite structures by combining transition metal oxides with graphene foam, forming a hybrid material system. This composite approach enables the material to maintain high energy density through pseudocapacitive reactions while the graphene component provides structural stability that allows operation at higher voltages without compromising the energy storage capability.

Inventive Principle:
Principle #40Composite materials

4Power

If EDLC uses activated carbon for physical adsorption, then high power characteristics are achieved, but low specific capacity limits energy storage

Engineering Contradiction:
Improvepower characteristicsVSAvoidspecific capacity
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The patent merges the advantages of EDLC (high power characteristics from graphene's conductivity) and pseudocapacitor (high specific capacity from transition metal oxide's faradaic reactions) into a single hybrid electrode structure. The transition metal oxide nanoparticles are dispersed on graphene foam, creating a composite that simultaneously delivers high power and high energy storage capability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting supercapacitor electrodes exhibit significantly improved specific capacitance and energy density, offering a cost-effective and efficient solution for energy storage with enhanced electrical performance.

Implementation Method 1

an electrode material nanoparticle adsorbed onto the graphene foam

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Pseudocapacitors use the oxidation-reduction reaction of an active material of metal oxide or polymer with protons (Hf) in an aqueous electrolyte

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Data Source

PatentUS9959984B2Three-dimensional graphene composite, preparation method for the same, and supercapacitor comprising the same
Publication Date: 2018.05.01 IND ACADEMIC COOP FOUND YONSEI UNIV
  • US9959984B2 patent drawing
  • US9959984B2 patent drawing
  • US9959984B2 patent drawing

AI summary

The present invention relates to a three-dimensional graphene composite, a preparation method for the same, and a supercapacitor including the same, and more particularly to a three-dimensional graphene composite including at least one electrode material nanoparticle selected from a transition metal hydroxide, a transition metal oxide and a conducting polymer as adsorbed onto the surface of a three-dimensional graphene foam, a preparation method for the three-dimensional graphene composite, and a supercapacitor including the three-dimensional graphene composite.